Features and Applications Guide 2018 Web
Features and Applications Guide 2018 Web
OUR COMMITMENT
We never stop innovating. We set out
to find groundbreaking solutions that
transform the way the world works for the
better. We also guarantee performance
and put every solution through rigorous
research and testing to ensure maximum
efficiency and reliability.
PROTECTING THE
ENVIRONMENT
Innovation and environmental
sustainability go hand-in-hand at
EVAPCO. Our industrial heat transfer
equipment not only conserves natural
resources and helps reduce noise
pollution, but also features recycled steel
content in construction. From sound
reduction to water conservation to
chemical elimination, we are developing
new technologies that deliver ultimate
operating advantages to our clients
while protecting the planet for every
generation to come.
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FULL SPECTRUM GLOBAL SOLUTIONS
eco-Hybrid Adiabatic
Evaporative Dry
EVAPCO provides a full spectrum of global product solutions for the Commercial HVAC, Process Cooling, Industrial
Refrigeration and Power Generation markets.
From the smallest factory assembled cooling tower to the largest field erected air-cooled steam condenser, we offer
heat transfer products designed to meet the water and energy requirements for any project. We are committed to
providing solutions that are energy efficient and conserve water.
Our latest heat transfer solutions are the eco-Air™ Series Dry Coolers, eco-Air Series Air Cooled Condensers, and
eco-Air Series Adiabatic Coolers and Condensers. The eco-Air Series completes our successful eco-family of closed
circuit coolers and condensers with water-saving dry and hybrid technology.
As an industry leader in independent, third-party performance certifications, our fully-rated products enable you to
operate your cooling systems efficiently and with complete peace of mind.
The eco-Air Series of dry and adiabatic coolers offers unparalleled flexibility in a wide range of capacities, footprints,
motor types, and control options.
EC Motor Option NEMA Motor Option EC Motor Option NEMA Motor Option
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Features and Applications at a Glance
EVAPCO offers an extensive selection of open cooling towers and closed circuit coolers for all types of applications.
Use the chart below to help you find the right EVAPCO unit for your next project.
•T
he USS is an all-stainless steel unit
USS: Suitable for high corrosion for superior corrosion resistance.
areas subject to saltspray and other
corrosive chemicals. Available in •C
TI certified, IBC compliant,
Cool Dry
Type 304 or Type 316 stainless ASHRAE 90.1 compliant. Entering
Air
steel.
Cooled
Water Out
Hot Hot
Available tonnages are ideal for • Integral inlet louvers, block fill and Water
In
Water
In
Cooled
•B
ottom-supported bonded block fill. Water
Out
•C
TI certified, IBC compliant,
ASHRAE 90.1 compliant.
Cool
Dry
Entering
Cooled Air
Water
Out
Need assistance? Visit evapco.com to find your local EVAPCO representative now. 5
Net-Zero Cooling Towers Applications Features Principle of Operation
SUN An energy-efficient, induced- • 241 and 383 nominal tons. Hot Saturated Discharge Air
ATWB The original induced-draft, • CROSSCOOL™ internally Hot Saturated Discharge Air
system.
projects focused on energy Cooled Fluid Cooled Fluid
efficiency. • CTI certified, IBC compliant, Out Out
Cold
ASHRAE 90.1 compliant.
Cold
Air In Air In
Louvers Louvers
Spray Pump
(On)
eco-ATWB-E The groundbreaking induced- • Extended surface Ellipti-fin® coil WATER EFFICIENT MODE
draft, axial fan solution for all with CROSSCOOL™ internal Hot Discharge Air
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Induced-Draft Closed Circuit
Applications Features Principle of Operation
Coolers
Ice Coil Designed for large thermal stor- • EXTRA-PAK Coil. (A) IN
GLYCOL FLOW
T APERED I CE
C OUNTER -C URRENT F LOW C IRCUITS
is used to increase the and stainless construction Cool Dry Cool Dry
Entering Air Hot Discharge Air Entering Air
capacity for high dry bulb as standard for increased
and high temperature corrosion resistance and Pre-Cooled Air
(Depressed
Pre-Cooled Air
(Depressed
applications. longevity. Dry Bulb) Dry Bulb)
Wetted Wetted
Adiabatic
Hot Fluid Pad Adiabatic Pad
• 100% fully rated In
Hot Fluid
In
Available in NEMA or EC guarantee
Cool Fluid
Out
Cool Fluid
Cool Dry Out
Cool Dry
motors. Entering Air Entering Air
• IBC Compliant
Pre-Cooled Air Pre-Cooled Air
(Depressed (Depressed
• Shake table tested for Dry Bulb) Dry Bulb)
1.5 importance factor Wetted Wetted
Adiabatic Pad Adiabatic Pad
installations
Cool Fluid Cool Fluid
Out Hot Dry Discharge Air Out
eco-Air Flat Series Low profile, flat, induced • 19 to 212 nominal tons
draft unit with bottom
• Runs 100% dry – No
airflow clearance is great
water treatment
for any elevated outdoor Hot Dry Discharge Air
application. • 304 stainless steel coils
and stainless construction
Available with NEMA or as standard for increased
EC motors. corrosion resistance and
longevity. Hot
Cool Fluid
• 100% fully rated Fluid
Out
In
guarantee
Cool Dry Cool Dry
• Low profile design for Entering Air Entering Air
easy rigging
• IBC Compliant
• Shake table tested for Hot Discharge Air
1.5 importance factor
installations
Coil Fins
The 304L stainless Multiple fin thicknesses are available to accommodate
steel coils come a range of industrial applications. The fins have widths of
standard on all both 0.01” and 0.0005” and fin spacing from 6” to 12”.
eco-Air units for
increased corrosive
resistance and
longevity.
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Innovative Design Features
With EVAPCO, you get a partner you can count on to keep you at the cutting edge of your field. That’s because we
build innovation into every HVAC solution that we deliver to you. Here are just some of the game-changing features
we’ve designed to make everyday life simpler for you and your clients.
Titan-Pak stainless steel fill is designed for corrosive and VERTICLEAN® vertical-fluted fill is often used in dirty
high temperature applications. It is constructed completely water applications and can handle oil or greases in the
of stainless steel and is fire retardant. If properly maintained, system up to 5 ppm. VERTICLEAN® fill has a lower sur-
this stainless steel fill will last the life of the cooling tower. face area than the Wide-Pak fill, therefore towers need
to be sized appropriately to account for the change in
Wide-Pak cross-fluted fill is often used in dirty water ap-
available capacity.
plications. It has a lower surface area than EVAPAK® fill,
therefore towers need to be sized appropriately to account
for the change in available capacity.
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How Our Coils are Made
EVAPCO’s coils are manufactured under the most stringent quality control procedures. It all starts with our circuits,
which are made of high quality steel tubing formed into a continuous serpentine circuit. Each circuit is then inspected
and tested before being welded into a framed coil assembly. Once assembled, the entire coil is pneumatically tested
under water at 400 psig to ensure its integrity, then hot-dip galvanized for industrial strength corrosion protection.
Sensi-Coil® Technology (US Patent #7,296,620) ARID-fin Pak™ Dry Cooling Coil
Available on the EVAPCO ESWB closed circuit cooler, Installed inside the discharge airstream of the eco-ATWB-H
Sensi-Coil’s® unique coil arrange- is EVAPCO’s breakthrough ARID-fin™ Pak dry cooling coil.
ment packs the maximum number Piped in series with the units evaporative cooling coil to
of Thermal-Pak® elliptical tubes deliver latent and sensible cooling simultaneously allowing
together to deliver over 20% more for higher dry bulb switchover temperatures and maximum
additional coil surface area. water savings.
Ellipti-fin® Technology (Patent Pending) The ARID-fin™ Pak coil is constructed of 304L stainless
Featuring Elliptical Spiral Fin Coil Technology steel tubes with aluminum/manganese alloy fins separated
Discover the industry’s most efficient closed circuit cool- by fully drawn collars to maintain consistent fin spacing
ing coil ever. Unlike coils made with typical finned round and continuous surface contact over the entire tube for
tubes, Ellipti-fin® is made with our patented Thermal-Pak®, superior heat transfer and protection.
a finned elliptical tube design that lowers airflow resistance
to increase your evaporative and dry cooling capacity and
boost your energy and water savings.
TITAN COIL
Manufactured from 304L stainless steel, the optional TITAN
COIL is available in both the Thermal-Pak® and Sensi-Coil®
designs. The TITAN COIL takes our patented elliptical tube
design and upgrades it with additional durability, corrosion
Thermal-Pak® Coil Traditional Round resistance and protection with five-year coil warranty.
by EVAPCO Tube Coil 11
Easy Maintenance Designs
Every EVAPCO solution is designed with worry-free maintenance in mind—starting with our smarter approach to
cold water basins.
EvapJet™ Nozzle: The EvapJet’s™ ZM®II Nozzle: Closed circuit coolers, which
large orifice nozzles prevent clogging have a different spray pattern requirement
and are threaded for easy removal than cooling towers, use the ZM®II nozzle.
an positive positioning. The large These nozzles are threaded into the PVC
uniform spray pattern minimizes the header pipe at the proper orientation and
amount of nozzles required for even have a large orifice to prevent clogging.
greater flow ranges.
T.E.A.O. motors located inside the fan casing are mounted The drift eliminators are constructed of an inert polyvinyl
on a swing-out motor mount on an adjustable base for chloride (PVC) plastic material which effectively eliminates
easy removal. See figure 2. corrosion of these vital components. They are assembled
Figure 1: TEFC motors in sections to facilitate easy removal for inspection of the
water distribution system.
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Easy Maintenance Designs
Every EVAPCO solution is designed with worry-free maintenance in mind—starting with our smarter approach to
cold water basins.
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Low-Sound Solutions
OR AND DR
OT
Exclusive Five (5)-Year Motor & Drive Warranty
I
M
VE
EVAPCO provides each unit with a 5-year motor and drive warranty which covers the fan(s), bearings,
pulleys, shafts, belts, gear reducer(s), drive shaft(s), drive couplings, electric fan motor(s), and mechanical
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equipment supports on both belt and gear drive units.
W
ARRANT
EVAPCO Counductivity
Controller (ECC)
Factory
Mounted
Smart Shield®
Feeder Solid Chemical Water Treatment System
(FMF)
Bio-Control Proven solid chemistry. A revolutionary feed system.
Feeder (BCF)
Together, these make Smart Shield®, the easiest and safest
chemical water treatment system available today, featuring:
• A patented, controlled-release scale and corrosion
inhibitor that is fed whenever your spray water pump is
operating.
• A solid chemistry design that eliminates liquid chemical
hazards—including spills—and the need for expensive
feed pumps.
• ‘Bag in Bag’ no-touch chemical replenishments for easier,
Watch a short product video at safer reloads.
smartshield.evapco.com. • Reduced packaging, shipping, and handling for a lower
carbon footprint than liquid chemical options.
Pulse˜Pure®
Integrated Controller
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WORLDWIDE MANUFACTURING FACILITIES
World Headquarters/
Research and
Development Center
EVAPCO Facilities
Committed to making life easier, more reliable and more sustainable for people everywhere