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HeraCeram Zirkonia 750 Application Guide en

The HeraCeram® Zirkonia 750 is a ceramic material designed for veneering zirconia and lithium disilicate frameworks, offering high reliability and aesthetic results due to its Stabilised Leucite Structure. The guide includes detailed instructions on framework preparation, adhesive application, layering techniques, and firing programs, emphasizing the importance of using recommended tools and methods for optimal outcomes. Additionally, it provides options for personalized and everyday layering to achieve desired tooth shades and aesthetics.

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0% found this document useful (0 votes)
69 views36 pages

HeraCeram Zirkonia 750 Application Guide en

The HeraCeram® Zirkonia 750 is a ceramic material designed for veneering zirconia and lithium disilicate frameworks, offering high reliability and aesthetic results due to its Stabilised Leucite Structure. The guide includes detailed instructions on framework preparation, adhesive application, layering techniques, and firing programs, emphasizing the importance of using recommended tools and methods for optimal outcomes. Additionally, it provides options for personalized and everyday layering to achieve desired tooth shades and aesthetics.

Uploaded by

Kádár Balázs
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 36

Application Guide

Application Guide HeraCeram® Zirkonia 750


Ceramic for veneering zirconia and lithium
disilicate frameworks

Giving a hand to oral health.


HeraCeram® Zirkonia 750
For zirconia and lithium disilicate frameworks.

HeraCeram Zirkonia 750 is the perfect choice for framework materials with a CTE of
10.2 to 10.5 μm/mK, e. g. for veneering zirconia and lithium disilicate frameworks. The
Stabilised Leucite Structure protects against crack propagation chipping and fracture, a
recognised problem with some other Zirkonia ceramic systems. Heraceram Zirkonia 750
with it’s SLS formulation gives you proven reliability exactly when and where it’s ­needed.

Table of contents
Framework preparation Page 08

Adhesive 750 Page 09

Dentine-enamel build up Page 11

Everyday layering Page 12

Personalised Layering Page 17

Highly Individualised Layering with the Matrix Concept Page 23

Layering Ceramic Margins Page 28

Colour Mapping Table Page 30

Firing Programmes Page 31

2
3
HeraCeram®
Natural aesthetics every time.

Ceramics that are perfectly adapted both in terms of their specifically tailored to suit your framework material. At
appearance and their technical ­properties: that means the same time, every ceramic also offers consistent
simple, reliable and fast processing with unbeatable processing and high aesthetics for perfect results that
aesthetic results. Each HeraCeram ceramic product is you can rely on.

Optically perfect – with high purity quartz glass


Synthetic quartz glass is your guarantee for superior quality from all HeraCeram ceramics.
Thanks to its extreme purity, it offers unique aesthetic properties, e. g. opalescence and
­fluorescence from within.

Technically perfect – with a stabilised leucite structure (SLS)


The stabilised leucite structure (SLS) ensures that HeraCeram ceramics are particularly
resistant to stress. And the consistent level of microfine leucite crystals makes chipping a
thing of the past.

Simply perfect – with a consistent processing philosophy


All HeraCeram ceramics are processed in exactly the same simplified way – allowing you
to maximise your efficiency. There is also an added bonus: expensive time can be saved
thanks to shorter firing and cooling times depending upon your preferred technique.

4
SLS
The recipe for success.

Leucite is the heart of dental ceramics. Without this silicate In dental ceramics, the leucite acts like a plant that grows
structure derived from mineral classed silicates and after absorbing nutrients. If the ­constituents are composed
zirconia, metal ceramics as we know them today would with an excess amount of Al2O3 and K 2O, the leucite will
not exist. Leucite is responsible for the thermal expansion continue to increase/grow during multiple firing.
required when bonding ceramic to metal alloys. Adjusting
thermal expansion, however, is not its only function. Leucite In order to solve this problem, Kulzer dental ceramics are
not only increases strength but more importantly reduces manufactured using completely different processing
the bonding material’s susceptibility to stress. methods. All materials are manufactured using precisely
coordinated ­constituents together with specific processing
The disadvantage of leucite with many metal ceramics is steps. This process, which we term leucite management,
uncontrollable and continual growth of the leucite crystals produces a “Stabilised Leucite Structure” known as SLS
during multiple firings. This leads to an increase in thermal for short. Thanks to this processing method, all Kulzer dental
expansion that can cause unpredictable stress in the frame- ceramics allow you to enjoy the benefits of leucite without
works metal ceramic bond. An uncontrollable increase the worry of adverse effects such as an uncontrollable
in thermal expansion can be attributed to an unsuitable increase in CTE values.
chemical composition and the type of manufacturing
process. For the user, this means maximum reliability and less
stress, with a perfect aesthetic outcome.

HeraCeram Zirkonia

Product A

Product B

Product C

Product D

Product E

0 5 10 15 20
Firing time in minutes
(as recommended by the manufacturers)

Fig. 1 HeraCeram Zirkonia etching micrograph with Fig. 2 Extremely short firing times.
­leucite structure.
dL / Lo.10-3

dL / Lo.10-3

3x fired

1x fired

20 200 400 600°C 20 200 400 600°C

Fig. 3 Comparison of CTE increase: Unstable CTE of other


dental ceramic after multible firing. Stabilisied CTE of
HeraCeram ceramics after multiple firing.

5
Ceramic® for all that you do
Perfect frameworks for all requirements.

With HeraCeram ceramics, you can achieve aesthetic Aesthetic veneering: Quite simple with standard materials,
restorations that suit every need in any situation – from highly personalised with a wide range of custom materials
authentic reproduction of everyday A – D shades to or a very natural look with matrix materials. Giving you the
skilful customisation, through to high end complex resto- flexibility you need for your design.
rations with vibrant light dynamics.

Everyday ■■ Opaquer set resp. Liner set*


A – D Shades
■■ Dentine and/or Chroma
Reliable reproduction Incisal set dentine set**
of classic A – D shades Optional:
■■ Stains set
universal

Personalised ■■ Opaquer set resp. Liner set* ■■ Increaser set

Patient specific ■■ Dentine and/or Chroma ■■ Enhancer set


shade adjustment incisal set dentine set**
Optional:
■■ Stains set
universal

Our starter sets: First-Touch set (A2; A3; A3,5);


Professional set (BL3; A2; A3, A3,5; B2; B3; C2; C3; D3)***

Matrix ■■ Opaquer set resp. Liner set* ■■ Matrix set

Truly natural for highly ■■ Dentine and/or Chroma


individualised restorations. incisal set dentine set**
Optional:
■■ Stains set
universal

Special
Bleach Pressable
Margin set Gingiva set
Special applications Shades*** ceramics****

* only HeraCeram Zirkonia


** only HeraCeram Zirkonia 750
*** not available for HeraCeram Zirkonia 750
**** only HeraCeram

6
Perfectly tailored to your framework.

7
HeraCeram® Zirkonia 750

Framework preparation
Preparing the zirconia framework surface
The zirconia frameworks are cleaned with a steam jet. – Sand blasting the framework for
better bonding is not necessary. Zr adhesive 750 can now be applied directly to the
surface of the framework.

Preparing the lithium disilicate framework surface


■■ All adaptations and possible shape corrections should be made before crystallisation
if possible.
■■ In order to avoid overheating and breakage e.g. at the margin, always work with minimal

pressure and adjusted rotational speed. Please observe the recommendations of the
manufacturer for the rotating instruments.
■■ The minimum thickness required for lithium disilicate frameworks must be maintained.

■■ After completion of framework processing, the items must be thoroughly cleaned of

abrasive dust and abrasive residues, e.g. using a steam jet.

NOTE: For preparation of the finalised framework, only use instruments which are
­recommended by the respective manufacturers e. g. I­voclar Vivadent for the processing
of lithium disilicate.

Do not sand blast the lithium disilicate surfaces with Al2O3 or glass beads.

Ceramic firing
Instructions for firing HeraCeram Zirkonia 750 can be found at page 31.

IMPORTANT INFORMATION The following data is based on procedures, equipment and


materials recommended by Kulzer. If products from other manufacturers are used, the
corresponding instructions for use and operating instructions must be observed.

VIDEOS: Watch videos about the different layering v­ ersions of HeraCeram Zirconia 750.

Everyday layering Personalised layering

Start video Start video


kulzer.com/video_HC750_everyday kulzer.com/video_HC750_personalised

Matrix layering

Start video
kulzer.com/video_HC750_matrix

8
Adhesive 750
The adhesive has the ability to fully wet zirconia and lithium
disilicate surfaces ­perfectly and thus ensure an optimum
bond. The adhesive 750 is fluorescent and provides nature-
like fluorescence from the depth of the restoration.

Fig. 4 Zirconia frames


(white) ready for application
of adhesive 750.

Fig. 5 Applying a uniform


coat of Adhesive 750.

Fig. 6 Note the glossy


appearance of the
adhesive 750 after firing.

9
HeraCeram® Zirkonia 750

Fig. 7 Application of the adhesive 750 on lithium disilicate frameworks.

Fig. 8 Slightly glossy adhesive layer on the lithium disilicate surface after firing.

Fig 9 Image at tooth 21: Ideal fluorescence on a ceramic Fig. 10 Image at tooth 21: Ideal fluorescence on a finished
frame. Image at tooth 11: Zero fluorescence after none restoration. Image at tooth 11: Without adhesive 750,
application of Adhesive 750 shine-through on the none fluorescent frame.

PLEASE NOTE: The Adhesive 750 should be applied in a thin, uniform coat to the s­ urfaces of the framework by
using a HeraCeram opaque paste brush. The firing ­temperature on zirconia is 800°C and on lithium disilicate is 750 °C,
holdtime is 1 minute. (see the recommended firing cycles at page 31)

10
Dentine-enamel build up
HeraCeram Zirkonia 750 dentine and / or chroma dentine can be used for layering of the ­dentine core.

The dentine is highly transparent. This promotes brilliance but results in the shade of the framework having a stronger influence
on the shade and brightness.

The underlying colour of zirconia frameworks are not standardised and may differ significantly in chroma and brightness from
the desired tooth shade.

Dentine

Ceramic
framework

Increaser
(optional)

Fig. 11 The colour and brightness are very close to that of Fig. 11a In this case, the dentine core can be built up
the desired tooth shade. using dentine material.

Chroma dentine

Ceramic
framework

Increaser
(optional)

Fig.12 This framework differs significantly in colour and Fig.12a The use of chroma dentine is recommended for
brightness from the target shade. build up of the dentine core.

Dentine
Chroma dentine

Ceramic
framework

Increaser
(optional)

Fig. 13 The colour does not correspond to the desired Fig. 13a Depending on the available space, the dentine
shade group. core can be shaped using a combined layering of dentine
and chroma dentine.

Chroma dentine (e. g. CD A3) is the same colour as the corresponding dentine (e. g. D A3). Its high colour density
conceals the framework structures better and thus compensates differences in shade between the framework and the
desired tooth shade. This allows the technician to adapt a preferred layering scheme to suit all indications.

The dentine core can be completely or partially built up with chroma dentine.
11
HeraCeram® Zirkonia 750
Everyday layering.

PLEASE NOTE: When grinding ceramic it is essential to wear a mask and safety ­glasses
and use a dust extractor. Avoid inhaling dust.

Fig. 14 In order to achieve


classic shades, HeraCeram
Zirkonia can be built up in
two simple layers using
­dentine and / or Chroma
dentine and enamel
depending on the shade
of the framework.

Start video
www. kulzer.com/video_HC750_everyday

Fig. 15 The dentine body


can either be built up
directly or first built up full
size before cut back – this
­provides for better control
over dimensions and posi-
tioning.

Fig. 16 Completion with


enamel powder (See colour
mapping table at page 30).

12
Fig. 17 The cut back
comprises the incisal edge
of the dentine and tapers
off towards the lower third
of the tooth.

Fig. 18 By inserting trans-


parent wedges, the incisal
area can be additionally
individualised.

Fig. 19 HeraCeram Zirkonia


after the first firing.

13
HeraCeram® Zirkonia 750
Everyday layering.

Fig. 20 The appropriate


ceramics (dentine, incisal
or transparent) are then
built up to compensate
for firing shrinkage and
finalisation of the shape
before being fired with
the “Dentine 2” cycle.

Fig. 21 The restoration


after the second firing.

Fig. 22 If no further
ceramic needs to be
added, the ceramic should
be ground with diamond
burs to finalise the shape
and surface morphology.

14
Glaze firing
HeraCeram stain liquids have the same refractive index as for glaze firing may only be considered as guidelines which
HeraCeram. The layering and shade effects can be made have to be adjusted to the desired outcome. The firing
visible by wetting the ceramic surface with stain liquid. cycle is shown under Glaze
This allows special effects created with glaze and stains to
be evaluated more easily. Firing, see glaze firing programm in capture Firing Pro-
grammes.
The level of glaze and texture of the ceramic surface can
be influenced while firing the glaze by adjusting the HeraCeram Zirkonia 750 can also be polished by hand.
temperature, hold time and final temperature. Further Our Signum HP diamond polishing paste provides an
influencing factors are the type of surface finishing and excellent surface finish.
preparation for glaze firing. Therefore, the settings quoted

Fig. 23 Wetted surface with


HeraCeram stain liquid.

15
HeraCeram® Zirkonia 750
Everyday layering.

Correction ceramic is for adjustment after the glaze firing, Zirkonia 750 ceramics. Depending on the mixing ratio, the
e. g. building up contact areas – its firing temperature of firing or processing temperature of the correction material
715 °C is well below dentine firing temperature. ­Correction must be increased (e .g. 1:1 mixture – Firing tempe­rature
material is unshaded and transparent. If the corrections approx. 730 °C).
need shading, it can be mixed with any of the HeraCeram

Fig. 24 In reflected light


after first stage polishing.

Fig. 25 In transmitted light


after glaze firing.

16
HeraCeram® Zirkonia 750
Personalised layering.

Increaser
The use of increasers improves control of the effect of the For distinctive (patient-oriented) characterisations and indi-
shade in all constrained spaces, such as for example, in the vidual modifications, 6 highly chromatised increasers are
cervical region and if the framework shade differs greatly from available in Peach (INP), Solaris (INS), Mango (INM), Orange
the desired target shade. Likewise, excellent harmonisation of (INO), Caramel (INC) and Taiga (INT).
optical differences resulting from very wide variations in layer
thickness, for example, in bridge sections, is possible. A complete list of the colour mapping of the HeraCeram
Zirkonia 750 materials can be found in Section E.

Fig. 26 Amazing personal-


ised results can be achieved
in just a few easy steps.

Start video
www.kulzer.com/video_HC750_personalised

Fig. 27 (Teeth: 13–23):


Increasers enhance the
chroma and are placed in
critical areas, if necessary
without further layering, or
wherever a frame or an
area has to be masked
properly even where only
limited space is available.

17
HeraCeram® Zirkonia 750
Personalised layering.

For distinctive (patient-oriented) characterisations and individual modifications, 6 highly


­chromatised increasers are available.

Fig. 28 Increaser colour


indicator.

Fig. 29 Crown contours


built up fully with dentine
and / or Chroma dentine
and cut back ...

Fig. 30 ... and adapted to


the desired contour.

18
Enhancer
Enhancers are customised transparent ceramics with which incisors as well as canines to be reproduced easily. Even
the hue or brightness of the layering can be influenced those deviations in shade which cannot be shown on a
slightly but without affecting the character of the shade. shade guide can be achieved in a controlled manner using
This enables the typical shade tones of central and lateral the 6 Enhancers.

Fig. 31 The effect created


by Enhancers: Once the
dentine has been cut back,
the mamelons are formed
smoothly with a brush.
After that ...

Fig. 32 ... the correct incisal


ceramic for the shade is
applied and feathered
toward the dentine body.
The restoration is then cus-
tomised by completing the
build up with Enhancers.

19
HeraCeram® Zirkonia 750
Personalised layering.

Fig. 33 The desired effect


can thus be nuanced with
correction layering or
neutral shape corrections
undertaken with
enhancers.

Fig. 34 A highly attractive


representation showing out-
standing aesthetic results.

20
Mask
Incisal like ceramic with increased opacity, balances the transparency so that on the one
hand, the in-depth effect is retained yet on the other hand the structure of the frame-
works can no longer be perceived. MA bright and MA shadow can also be used to modify
brightness.

Fig. 35 The Mask compo-


nents and a typical example
of how they are applied:
After the body has been
built up and cut back ...

Fig. 36 … a thin layer of


Mask material is applied to
the incisal area of the
dentine to mask the
oversized framework.

21
HeraCeram® Zirkonia 750
Personalised layering.

Fig. 37 Then as usual ...

Fig. 38 ... built up again


incisal and transparent
materials.

Fig. 39 With only minimal


yet efficient effort, results
can be achieved which are
a pleasure to see.

22
HeraCeram® Zirkonia 750
Matrix layering.

Individualised layering with the Matrix Set


Custom build up concentrates on reproducing patient specific shades and shade character-
istics with their light optical elements such as brightness, transparency, fluorescence and
opalescence.

The ceramic compounds of the Matrix set have remarkable aesthetic properties. With
their easy layering, they make completely natural results possible. The Matrix aesthetic
concept, which is developed in cooperation with MDT Paul A. Fiechter, has a simple
layered structure that is easy to implement.

Explanation of the Matrix components


■■ MD Mamelon Dentine; SD Secondary Dentine – Ceramics which balance chroma and
­fluorescence to illuminate the mamelon structures naturally.
■■ VL Value – Highly fluorescent ceramics for influencing the brightness

in the incisal region.


■■ OS Opal Incisals – These incisal ceramics replace the corresponding standard incisal

materials. They are arranged and used in the same manner.


■■ OT Opal Transpa – Transparent ceramics for use with custom build up techniques,

which reflect the spectrum of natural enamel.


■■ OT1 – OT10 – Neutral opalescence, where the concentration increases from

OT1 to OT10, whereby the transparency decreases.


OT1 is the most transparent Opal ceramic.
OT10 is whitish opal.
OTY; OTB; OTA; OTG and OT Ice: Opal Transpa ceramics with modified shades
OT Yellow
OT Blue
OT Amber
OT Grey
OT Ice

Fig. 40 Matrix shade guide.

23
HeraCeram® Zirkonia 750
Matrix layering.

Fig. 41 Mixing the appro-


priate shade of dentine with
mamelon or secondary
dentine increases its
chroma in the cervical
region. These compounds
intensify the colours’ lumi-
nosity with their matching of
chroma and ­fluorescence.
(Alternatively, the colour-
coordinated Increasers can
also be used).

Start video
www. kulzer.com/video_HC750_matrix

Fig. 42 The crowns are


built up fully with dentine
or chroma dentine to allow
them to be cut back in a
­controlled manner.

Fig. 43 The central incisor


has been cut back.

Fig. 44 To control the


brightness or partial bright-
ening of the dentine, the
value materials in the incisal
region are somewhat thicker
(about 0.3 mm) and layered
to the tooth with thin
tapering.

24
Fig. 45 Smooth transitions
are important to avoid
distinct borders between
the value material and base
shade.

Fig. 46 … and contoured


like mamelons with a
brush. This creates impres-
sive interaction between
the lighter and darker
shaded areas. The resulting
mamelon structures are
further illuminated from
within the layers by the
highly fluorescent value
materials.

Fig. 47 A ridge of e. g. Opal


transpa Ice is laid over the
mamelons.

25
HeraCeram® Zirkonia 750
Matrix layering.

Fig. 48 The mamelon


structures are then overlaid
with Opal incisal.

Fig. 49 The desired ana-


tomical contours are then
built up with the correct
shade of Opal incisal or
various Opal Transpa
materials.

Fig. 50 Fully built up


crown.

26
Glaze firing
Fig. 51 Final stage ready
for glaze and / or polish.

Fig. 52 In transmitted light.

27
HeraCeram® Zirkonia 750
Margin

Use of shoulder materials


Shoulder materials (margin) can also be used for all- above all by their higher temperature stability and remain
ceramic restorations, for example, if the framework stable in subsequent firing. On the other hand, low-fusing
material in the marginal area of the crown adversely LM shoulder materials (firing temperature 715 °C) can be
affects the natural aesthetics or the framework structure is used for corrections to the finished restoration.
to be corrected. HM shoulder materials are characterised

Fig. 53 Absence of margin


closure in the disto-cervical
region of the crown.

Fig. 54 HeraCeram insula-


tion should be applied
directly to the plaster
surface. Previous sealing
of the plaster surface
impairs the insulating
effect.

First layer with HM shoulder material

Fig. 55 The shoulder material is mixed with Fig. 56 After adjustment the ceramic
the SM liquid and applied in the cervical shoulder fits perfectly.
area of the crown and fired at 780 °C.

28
LM shoulder material (low fusing)
With the LM shoulder materials, the ceramic shoulders temperature of 715 °C, they are also suitable for all other
can be produced after the actual veneering, in other adjustments, e.g. shape corrections or contact point
words, after the glaze firing. With their low processing additions.

Fig. 57 Finished veneer


crown with incomplete
margin closure

Fig. 58 Correction of the


margin fitting with LM
shoulder material.

Fig. 59 Correction of the


contact point.

29
HeraCeram® Zirkonia 750
Colour mapping table.

Colour mapping table

A1 A2 A3 A3.5 A4 B1 B2 B3 B4 C1 C2 C3 C4 D2 D3 D4

Increaser INA1 INA2 INA3 INA3.5 INA4 INB1 INB2 INB3 INB4 INC1 INC2 INC3 INC4 IND2 IND3 IND4

Increaser INC INC INC INS INS INT INT INT INT INT INT

Dentine DA1 DA2 DA3 DA3.5 DA4 DB1 DB2 DB3 DB4 DC1 DC2 DC3 DC4 DD2 DD3 DD4

Chroma Dentine CDA1 CDA2 CDA3 CDA3,5 CDA4 CDB1 CDB2 CDB3 CDB4 CDC1 CDC2 CDC3 CDC4 CDD2 CDD3 CDD4

Incisal S1 S1 S2 S2 S4 S1 S1 S2 S4 S1 S3 S3 S3 S1 S2 S2

Mamelon,
MD1 MD1 SD2 SD2 SD2 MD2 MD2 MD3 MD3 MD2 SD1 SD2 SD2 MD1 MD3 MD1
Secondary Dentine

Value VL1 VL2 VL3 VL4 VL4 VL1 VL2 VL3 VL4 VL1 VL2 VL3 VL4 VL2 VL3 VL4

Opal Incisal OS1 OS1 OS2 OS2 OS4 OS1 OS1 OS2 OS4 OS1 OS3 OS3 OS3 OS1 OS2 OS2

Margin HM/M 1 1 2 2 6 3 3 4 4 1 1 6 6 1 2 4

All stains and liquids can be used for HeraCeram, HeraCeram Zirkonia
and HeraCeram Zirkonia 750.
30
HeraCeram® Zirkonia 750
Firing programmes.

IMPORTANT: The firing temperatures quoted here are guidelines only. Deviations may occur due to differences in
­furnace performance and may have to be compensated for if necessary.

General firing programmes


For Zirconiumdioxide-Frameworks For Lithium-Disilicate-Frameworks
Correction Correction
Adhesive Margin HM Dentine 1 Dentine 2 Glaze Adhesive Margin HM Dentine 1 Dentine 2 Glaze
COR / LM COR / LM
Preheating or starting
500 500 500 500 500* 500 400 400 400 400 400* 400
temperature [°C]
Predrying and pre-
6 6 6 6 5 5 6 6 6 6 5 5
heating time [min]
Heat rate
75 60 60 60 60 60 50 50 50 50 60 50
[°C/min]
Final temperature
800 780 750 745 725 720 750 780 750 745 725 715
[°C]
Holding time
2 1 1 1 0,5–1 1 1 1 1 1 0.5 – 1 1
[min]
Vacuum start
500 500 500 500 – 500 400 400 400 400 – 400
[°C]
Vacuum stop
800 780 750 745 – 720 750 780 750 745 – 715
[°C]

Heramat C/C2/C3/C3 press


For Zirconiumdioxide-Frameworks For Lithium-Disilicate-Frameworks
Correction Correction
Adhesive Margin HM Dentine 1 Dentine 2 Glaze Adhesive Margin HM Dentine 1 Dentine 2 Glaze
COR / LM COR / LM
START
500 500 500 500 500* 500 400 400 400 400 400* 400
[°C]
DRY
05:00 05:00 05:00 05:00 04:00 04:00 05:00 05:00 05:00 05:00 04:00 04:00
[min]
PRE HEAT
01:00 01:00 01:00 01:00 01:00 01:00 01:00 01:00 01:00 01:00 01:00 01:00
[min]
HEAT RATE
75 60 60 60 60 60 50 50 50 50 60 50
[°C/min]
HIGH TEMP
800 780 750 745 725 720 750 780 750 745 725 715
[°C]
HOLD
02:00 01:00 01:00 01:00 0:30–01:00 01:00 01:00 01:00 01:00 01:00 0:30–1:00 01:00
[min]
TEMPER
– – – – – – – – – – – –
[°C]
TEMP HOLD
– – – – – – – – – – – –
[min]
COOL TIME
– – – – – – – – – – – –
[min]
V ON
500 500 500 500 – 500 400 400 400 400 – 400
[°C]
V OFF
800 780 750 745 – 720 750 780 750 745 – 715
[°C]
V HOLD
– – – – – – – – – – – –
[min]

*when using Stains and Glaze pastes, starting temperature 600 °C!
31
HeraCeram® Zirkonia 750
Firing programmes.

Austromat 3001/Press-i-dent
Adhesive C500 T300•L9 T60 V9 T075•C800 V0 T120 C0 L0 T2 C500
For Zirconiumdioxide-

Margin HM C500 T300•L9 T60 V9 T060•C780 V0 T60 C0 L0 T2 C500


Frameworks

Dentine 1 C500 T300•L9 T60 V9 T060•C750 V0 T60 C0 L0 T2 C500

Dentine 2 C500 T300•L9 T60 V9 T060•C745 V0 T60 C0 L0 T2 C500

Glaze* C500 T240•L9 T60 T060•C725 T30 C0 L0 T2 C500

Correction COR / LM C500 T240•L9 T60 V9 T060•C720 V0 T60 C0 L0 T2 C500

Adhesive C400 T300•L9 T60 V9 T050•C750 V0 T60 C0 L0 T2 C400


For Lithium-Disilicate-

Margin HM C400 T300•L9 T60 V9 T050•C780 V0 T60 C0 L0 T2 C400


Frameworks

Dentine 1 C400 T300•L9 T60 V9 T050•C750 V0 T60 C0 L0 T2 C400

Dentine 2 C400 T300•L9 T60 V9 T050•C745 V0 T60 C0 L0 T2 C400

Glaze* C400 T240•L9 T60 T060•C725 T30 C0 L0 T2 C400

Correction COR / LM C400 T240•L9 T60 V9 T050•C715 V0 T60 C0 L0 T2 C400

Austromat M
For Zirconiumdioxide-Frameworks For Lithium-Disilicate-Frameworks
Correction Correction
Adhesive Margin HM Dentine 1 Dentine 2 Glaze Adhesive Margin HM Dentine 1 Dentine 2 Glaze
COR / LM COR / LM

START 500 500 500 500 500* 500 400 400 400 400 400* 400

, 0 0 0 0 0 0 0 0 0 0 0 0

n 5 5 5 5 4 4 5 5 5 5 4 4

, 1 1 1 1 1 1 1 1 1 1 1 1

VAC 9 9 9 9 0 9 9 9 9 9 0 9

°CSmin. 75 60 60 60 60 60 50 50 50 50 60 50

END 800 780 750 745 725 720 750 780 750 745 725 715

, 1:00 1:00 1:00 1:00 0:30–1:00 1:00 1:00 1:00 1:00 1:00 0:30–1:00 1:00

. 0 0 0 0 0 0 0 0 0 0 0 0

. 0 0 0 0 0 0 0 0 0 0 0 0

*when using Stains and Glaze pastes, starting temperature 600 °C!

32
IMPORTANT: The firing temperatures quoted here are guidelines only. Deviations may occur due to differences in
­furnace performance and may have to be compensated for if necessary.

Austromat 624/654 press-i-dent


For Zirconiumdioxide-Frameworks
Adhesive Margin HM Dentine 1 Dentine 2 Glaze Correction COR / LM

Drying 00:00 00:00 00:00 00:00 02:00 00:00


Closing Time 05:00 05:00 05:00 05:00 04:00 04:00
Pre heat 500°C01:00 500°C01:00 500°C01:00 500°C01:00 500°C*01:00 500°C01:00
High Temp 800°C 75°C/min 01:00   780°C 60°C/min 01:00   750°C 60°C/min 01:00   745°C 60°C/min 01:00   725°C 60°C/min 01:00   720°C 60°C/min 01:00  
Temper
Cooling
VAC 100% 01:00   100% 01:00   100% 01:00   100% 01:00   0% 01:00 100% 01:00  

Austromat 624/654 press-i-dent


For Lithium-Disilicate-Frameworks
Adhesive Margin HM Dentine 1 Dentine 2 Glaze Correction COR / LM

Drying 00:00 00:00 00:00 00:00 02:00 00:00


Closing Time 05:00 05:00 05:00 05:00 04:00 04:00
Pre heat 400°C01:00 400°C01:00 400°C01:00 400°C01:00 400°C*01:00 400°C01:00
High Temp 750°C 50°C/min 01:00   780°C 50°C/min 01:00   750°C 50°C/min 01:00   745°C 50°C/min 01:00   725°C 60°C/min 01:00   715°C 50°C/min 01:00  
Temper
Cooling
VAC 100% 01:00   100% 01:00 100% 01:00 100% 01:00   0% 01:00 100% 01:00  

*when using Stains and Glaze pastes, starting temperature 600 °C!

33
HeraCeram® Zirkonia 750
Firing programmes.

Multimat MC II/Mach 2/Touch & Press


For Zirconiumdioxide-Frameworks For Lithium-Disilicate-Frameworks
Correction Correction
Adhesive Margin HM Dentine 1 Dentine 2 Glaze Adhesive Margin HM Dentine 1 Dentine 2 Glaze
COR / LM COR / LM

Preheat temp. [°C] 500 500 500 500 500* 500 400 400 400 400 400* 400
Drying [min] 5.0 5.0 5.0 5.0 4.0 4.0 5.0 5.0 5.0 5.0 4.0 4.0
Preheating [min] 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Vacuum time [°C] 1.0 1.0 1.0 1.0 0 0.1 0.1 0.1 0.1 0.1 0 0.1
Firing time [min] 2.0 2.0 2.0 2.0 0.5–1.0 1.0 1.0 1.0 1.0 1.0 0.5–1.0 1.0
Firing temp. [°C] 800 780 750 745 725 720 750 780 750 745 725 715
Heat rate [°C/min] 75 60 60 60 60 60 50 50 50 50 60 50
Vacuum [hPa] 50 50 50 50 0 50 50 50 50 50 0 50

Programat X1/EP 600/P300/P500/P700/EP3000/EP5000


For Zirconiumdioxide-Frameworks For Lithium-Disilicate-Frameworks
Correction Correction
Adhesive Margin HM Dentine 1 Dentine 2 Glaze Adhesive Margin HM Dentine 1 Dentine 2 Glaze
COR / LM COR / LM

Standby temp. [°C] 500 500 500 500 500* 500 403 403 403 403 403* 403
Clos. time [min] 6 6 6 6 5 5 6 6 6 6 5 5
Heat rate [°C/min] 75 60 60 60 60 60 50 50 50 50 60 50
Firing temp. [°C] 800 780 750 745 725 720 750 780 750 745 725 715
Holding time [min] 2 1 1 1 0.5–1 1 1 1 1 1 0.5–1 1
Vac. ON [°C] 500 500 500 500 – 500 400 400 400 400 – 400
Vac. OFF [°C] 1° below T 1° below T 1° below T 1° below T – 1° below T 1° below T 1° below T 1° below T 1° below T – 1° below T

Vario 200/300
For Zirconiumdioxide-Frameworks For Lithium-Disilicate-Frameworks
Correction Correction
Adhesive Margin HM Dentine 1 Dentine 2 Glaze Adhesive Margin HM Dentine 1 Dentine 2 Glaze
COR / LM COR / LM

Start temp. [°C] 500 500 500 500 500* 500 400 400 400 400 400* 400
Predrying no no no no no no no no no no no no
Predrying time [min] 00:00 00:00 00:00 00:00 00:00 00:00 00:00 00:00 00:00 00:00 00:00 00:00
Closing time [min] 05:00 05:00 05:00 05:00 04:00 04:00 05:00 05:00 05:00 05:00 04:00 04:00
Homogenisation [°C] 500 500 500 500 500 500 400 400 400 400 400 400
Homogenisation [min] 01:00 01:00 01:00 01:00 01:00 01:00 01:00 01:00 01:00 01:00 01:00 01:00
Heat rate [°C/min] 75 60 60 60 60 60 50 50 50 50 60 50
Firing temp. [°C] 800 780 750 745 725 720 750 780 750 745 725 715
Holding time [min] 02:00 01:00 01:00 01:00 00:30–01:00 01:00 01:00 01:00 01:00 01:00 00:30–01:00 01:00
Temper [°C] – – – – – – – – – – – –
Temper [min] – – – – – – – – – – – –
Opening temp. [°C] – – – – – – – – – – – –
Opening time [min] – – – – – – – – – – – –
Vacuum yes yes yes yes no yes yes yes yes yes no yes
Vacuum release Heating Heating Heating Heating – Heating Heating Heating Heating Heating – Heating
Vacuum End [°C] 800 780 750 745 – 720 750 780 750 745 – 715

*when using Stains and Glaze pastes, starting temperature 600 °C!

34
IMPORTANT: The firing temperatures quoted here are guidelines only. Deviations may occur due to differences in
­furnace performance and may have to be compensated for if necessary.

Vacumat 6000 M
For Zirconiumdioxide-Frameworks For Lithium-Disilicate-Frameworks
Correction Correction
Adhesive Margin HM Dentine 1 Dentine 2 Glaze Adhesive Margin HM Dentine 1 Dentine 2 Glaze
COR / LM COR / LM

Standby temp. [°C] 500 500 500 500 500* 500 400 400 400 400 400* 400
Drying [min] 6 6 6 6 5 5 6 6 6 6 5 5
Heating period [min] 4.00 4.40 4.10 4.05 3.45 3.40 7.00 7.35 7.00 6.54 5.25 6.18
Heat rate [°C/min] 75 60 60 60 60 60 50 50 50 50 60 50
Final temp. [°C] 800 780 750 745 725 720 750 780 750 745 725 715
Holding time [min] 2 1 1 1 0.5–1 1 1 1 1 1 1 0.5–1
Vac. time [min] 4.00 4.40 4.10 4.05 – 3.40 7.00 7.35 7.00 6.54 – 6.18

NOTE: Firing recommendations for additional ceramic kilns are available on our website at kulzer.com/download

*when using Stains and Glaze pastes, starting temperature 600 °C!
35
HeraCeram® Stains universal
The range of stains for universal applications
Stain Set, universal. Stain Set, universal, powder.
The Stains universal set includes 22 Stains The Stains universal set includes 22 Stains
(2 ml) and a Glaze paste (2 ml). (3 g) and a Glaze (3 g).

Contents Contents
■■ 17 x 2 ml Individual Stains ■■ 17 x 3 g Individual Stains
■■ 3 x 2 ml Body Stain BS-A; BS-B; BS-C ■■ 3 x 3 g Body Stain BS-A; BS-B; BS-C
■■ 2 x 2 ml Enamels EN Pearl; EN Opal ■■ 2 x 3 g Enamels EN Pearl; EN Opal

■■ 1 x 2 ml Glaze GL ■■ 1 x 3 g Glaze GL

■■ 1 x 2 ml Stain Liquid universal SLU ■■ 1 x 3 g Stain Liquid universal SLU

■■ 1 x Stain brush ■■ 1 x Stain brush


■■ 1 x Glaze brush ■■ 1 x Glaze brush

■■ 1 x Shade guide ■■ 1 x Shade guide

■■ Art. Code: 6605 2534 ■■ Art. Code: 6605 8216

■■ In addition to the set, the Glaze is ■■ In addition to the set,

also available as a powder (20 g). the Glaze is also available


as a powder (20 g).

W18575 66067733 EN 09/2017 ORT

Contact in Germany
Kulzer GmbH
Leipziger Straße 2
63450 Hanau, Germany
[email protected]

© 2017 Kulzer GmbH. All Rights Reserved. kulzer.com

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