5/17/2017 3512B Marine Engine S2L00001­UP(SEBP3916 ­ 51) ­ Systems & Components

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Product: MARINE ENGINE
Model: 3512B MARINE ENGINE S2L00977
Configuration: 3512B Marine Engine S2L00001­UP

Engine News
2004/07/01
Media Number ­SEBD9335­00 Publication Date ­01.07.2004 Date Updated ­01.07.2004

i02086820

Improved Turbocharger Water Lines are Used {1052, 1059, 1380}

SMCS ­ 1052; 1059; 1380

Engines:

3508 (S/N: 95Y1­UP; 3LS1­UP; 97Y1­UP; 23Z1­UP; 68Z1­UP; 70Z1­UP; CTF1­UP)

3508B (S/N: CBB1­UP; LPD1­UP; S2B1­UP; S2D1­UP; S2E1­UP; S2F1­UP; BAG1­UP; 2BM1­UP;
3DM1­UP; 7SM1­UP; 6PN1­UP; 5PS1­UP; 1TW1­UP; 2HW1­UP; 3DW1­UP; BPX1­UP)

3512 (S/N: 2WK1­UP; 3MS1­UP; 49Y1­UP; 24Z1­UP; 65Z1­UP; 67Z1­UP; CTE1­UP; 1KZ1­UP)

3512B (S/N: BRC1­UP; 2AF1­UP; 8DF1­UP; FFG1­UP; PWG1­UP; S2H1­UP; S2J1­UP; S2K1­UP;
S2L1­UP; S2M1­UP; 7HM1­UP; 8EM1­UP; 8RM1­UP; BRN1­UP; S2N1­UP; 4TN1­UP; 1PW1­UP;
2GW1­UP; 3KD1­UP; 3ZW1­UP; 4AW1­UP; 5AW1­UP; 2EZ1­UP; CTB1­UP)

3516 (S/N: 71Z1­UP; 73Z1­UP)

3516B (S/N: CDE1­UP; CBN1­UP; 8KN1­UP; S2S1­UP; S2W1­UP; 1NW1­UP; 2FW1­UP; 3CW1­UP;
CTA1­UP)

Improved turbocharger water lines are now used on the 3500 Engines that are listed above. The new lines offer
improved flexibility and improved durability. The new turbocharger water lines are effective with the serial
numbers that are listed in Table 1 and adaptable to the engines that are listed above. The previous lines were
rigid steel lines that were not tolerant to misalignment or to vibration. The new flexible hose will be more
tolerant to misalignment and to vibration.

Table 1
Sales Model

3508 3508B 3512 3512B 3516 3516B

Serial S/N:3LS228­ S/N:CBB232­ S/N:2WK87­ S/N:BRC159­ S/N:71Z406­ S/N:CDE313­

Number UP UP UP UP UP UP
Breaks
S/N:95Y1235­ S/N:S2B109­ S/N:3MS233­ S/N:2AF400­ S/N:73Z973­ S/N:CBN332­
UP UP UP UP UP UP

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S/N:97Y748­ S/N:LPD9­UP S/N:49Y1054­ S/N:8DF187­ S/N:8KN586­

UP UP UP UP

S/N:23Z7948­ S/N:S2D105­ S/N:24Z10164­ S/N:FFG227­ S/N:S2S120­

UP UP UP UP UP

S/N:68Z1266­ S/N:S2E149­ S/N:65Z1152­ S/N:PWG121­ S/N:S2W102­

UP UP UP UP UP

S/N:70Z1079­ S/N:S2F104­ S/N:67Z2098­ S/N:S2H113­ S/N:1NW145­

UP UP UP UP UP

S/N:CTF264­ S/N:BAG25­ S/N:CTE363­ S/N:S2J122­ S/N:2FW343­

UP UP UP UP UP

S/N:2BM188­ S/N:1KZ1734­ S/N:S2K108­ S/N:3CW258­

UP UP UP UP

S/N:3DM482­ S/N:S2L161­ S/N:CTA153­

UP UP UP

S/N:7SM993­ S/N:S2M110­
UP UP

S/N:6PN889­ S/N:7HM269­
UP UP

S/N:5PS322­ S/N:8EM527­
UP UP

S/N:1TW361­ S/N:8RM760­
UP UP

S/N:2HW269­ S/N:BRN196­
UP UP

S/N:3DW180­ S/N:S2N107­
UP UP
S/N:BPX101­ S/N:4TN841­
UP UP

S/N:1PW441­
UP

S/N:2GW428­
UP

S/N:3KD281­
UP

S/N:3ZW585­
UP

S/N:4AW884­
UP

S/N:5AW137­
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UP
S/N:2EZ361­
UP

S/N:CTB190­
UP

The affected water lines groups are listed in Table 2 and Table 3. Refer to Table 2 and Table 3 in order to find
the parts that must be removed from each water lines group. Also, refer to Table 2 and Table 3 in order to find
the parts that must be added for each water lines group.

The support brackets for the exhaust manifolds have also changed in order to adapt to the new water lines
groups. New brackets for the exhaust manifolds are available, but new brackets are not mandatory. The previous
brackets for the exhaust manifolds can be reused. The brackets can be adapted in order to accommodate the new
water lines groups. One hole must be drilled in each of the brackets for the exhaust manifolds in order to
accommodate a retaining clip for the new turbocharger water lines. Refer to Illustration 1 and Illustration 2.

Illustration 1 g01068189
New 8N­8820 Bracket

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Illustration 2 g01068190
New 163­4270 Bracket As

116­9870 Water Lines Group

Table 2
116­9870 Water Lines Group
Add Remove

Part Qty Part Qty

030­7948 Elbow 2 6V­8625 Elbow 2

252­5658 Hose As 2 113­4645 Tube As 2

4S­4869 Tee 1 6V­8775 Face Seal Tee 1

0S­1591 Bolt 1
0S­1594 Bolt 1

9X­8606 Clip 2
6V­8801 Nut 2
6V­8397 O­Ring Seal 1

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5M­2894 Hard Washer 4

9G­8140 Spacer 1

033­6033 O­Ring Seal 4

Illustration 3 g01072924
Previous 116­9870 Water Lines Group

(1) 6V­8775 Face Seal Tee

(2) 033­6033 O­Ring Seal

(3) 6V­8625 Elbow

(4) 113­4645 Tube As

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5/17/2017 3512B Marine Engine S2L00001­UP(SEBP3916 ­ 51) ­ Systems & Components

Illustration 4 g01072974
New 116­9870 Water Lines Group

(5) 252­5658 Hose As

(6) 0S­1591 Bolt

(7) 9X­8606 Clip

(8) 6V­8801 Nut

(9) 5M­2894 Hard Washer

(10) 9G­8140 Spacer

(11) 4S­4869 Tee

(12) 0S­1594 Bolt

(13) 6V­8397 O­Ring Seal

(14) 030­7948 Elbow

161­4087 Water Lines Group

Table 3
161­4087 Water Lines Group
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5/17/2017 3512B Marine Engine S2L00001­UP(SEBP3916 ­ 51) ­ Systems & Components

Add Remove
Part Qty Part Qty
8M­0505 Connector 2 2P­7636 Connector 2
030­7948 Elbow 2 6V­8625 Elbow 2

146­7639 Hose As 1
252­5658 Hose As 3 113­4645 Tube As 1
166­5935 Tube As 1
4S­4869 Tee 1 6V­8775 Face Seal Tee 1

0S­1594 Bolt 1
0S­1591 Bolt 1
9X­8606 Clip 2
6V­8801 Nut 2

5M­2894 Hard Washer 4

9G­8140 Spacer 1
033­6033 O­Ring Seal 4

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Illustration 5 g01072925
Previous 161­4087 Water Lines Group

(15) 033­6033 O­Ring Seal

(16) 2P­7636 Connector

(17) 6V­8625 Elbow

(18) 146­7639 Hose As

(19) 113­4645 Tube As

(20) 166­5935 Tube As

(21) 6V­8775 Face Seal Tee

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5/17/2017 3512B Marine Engine S2L00001­UP(SEBP3916 ­ 51) ­ Systems & Components

Illustration 6 g01072979
New 161­4087 Water Lines Group

(22) 252­5658 Hose As

(23) 0S­1591 Bolt

(24) 9X­8606 Clip

(25) 6V­8801 Nut

(26) 5M­2894 Hard Washer

(27) 9G­8140 Spacer

(28) 4S­4869 Tee

(29) 0S­1594 Bolt

(30) 8M­0505 Connector

(31) 030­7948 Elbow

Note: The 030­7948 Elbow that is mounted on the right side of the engine must be mounted at a 45 degree angle
from the vertical position.

Copyright 1993 ­ 2017 Caterpillar Inc. Wed May 17 2017 14:35:47 GMT+0600 (Bangladesh Standard Time)
All Rights Reserved.
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