PAINT

FLANGE O.D.280 SR.NO. DESCRIPTION AREA m2 NAME OF PAINT QTY. ltr. DFT REMARK
01 CRUSHER BODY INSIDE 3 Durashell STE 80 GREY 1 60-70
FLANGE I.D.210
880 02 CRUSHER BODY OUTSIDE 1st COAT 3 Durashell EPX 40 Epoxy Red oxide 1 50-60
03 CRUSHER BODY OUTSIDE 2nd COAT 3 Durashell PU 40A (Aliphatic PU) RAL 6018 (GREEN) 1.5 30-40 2 COATS
J 227.5 460.5 192 04 CRUSHER STAND 1st COAT 8 Durashell EPX 40 Epoxy Red oxide 2 50-60 J
05 CRUSHER STAND 2nd COAT 8 Durashell PU 40A (Aliphatic PU) White 4 30-40 2 COATS

P.C.D.245
NOTES :-
01. ALL DIMENSIONS ARE IN mm, UNLESS OTHERWISE SPECIFIED.
02. ALL BOLT HOLES SHALL BE STRADDLE TO SHAFT PRINCIPAL AXIS.
03. DIMENSIONS FOR FLANGES SHALL BE AS PER SHOWN DETAILS.
04. FOLLOWING PARTS MUST BE HARDENED TO HRC-40 & PLATED / PASSIVATED.
I (ITEM NOS. 05, 06, 16, 17, 19, 21, 22, 23, 45, 46, 52, 53, 54, 82 AND 86). I

260
05. ALL MACHINING PARTS TOLERANCES AND SURFACES AS PER STANDARD.

=470=
06. ON THE SLURRY OUTLET PIPE NPT MALE THREADING REQUIRED AS PER SHOWN DETAILS.
8 NOS. Ø12 HOLE
09 07. BEFORE SURFACE PREPARATION REMOVE ALL SHARP CORNERS, BURRS IN BOLT HOLES,
FOR M10 BOLTING
EQUISPACED WELD SPATTER SLAGS, WELD FLUX , SCALE & OTHER FOREIGN MATTERS.
OFF-CENTER 08. ALL CORNERS SHOULD BE FREE FROM BURR & EDGES.
09. ALL WELDS SHALL BE MINIMUM 4mm. OR EQUAL TO SHEET THICKNESS FILLET WELD ALL ROUND,

25
UNLESS OTHERWISE SPECIFIED.
10. ALL BOLT HOLES ARE 2 mm BIGGER THAN THE BOLT DIAMETER.
59.6 3" NPT (M)
11. STRUCTURAL CONNECTION NUTS, BOLTS & WASHERS MUST BE YELLOW PASSIVATED / PLATED.
THREADING
3" PIPE 12. CARBON STEEL TO STAINLESS STEEL WELDING TO BE DONE BY SS 309L FILLER WIRE. IF REQUIRED.
04 13. BALANCING IS MANDATORY AS PER ISO 1940 GRADE 2.5, WITH WORKING RPM IS 50 FOR SHREDDER,
H SHELL O.D. 208 H
TYP 1440 FOR MOTOR AND 2880 FOR CRUSHER; FOR THE ROTATING PARTS MOUNTED ON THE SHAFTS.
SHELL I.D. 200 BUSH DETAIL
05

2
14. THIS DRAWING IS TO BE READ IN CONJUNCTION WITH
a) 5 HP SHREDDER CUM VERTICAL CRUSHER FOR FOOD WASTE_SH. 2 OF 3.
PIPE I.D. FLUSH b) 5 HP SHREDDER CUM VERTICAL CRUSHER FOR FOOD WASTE_SH. 3 OF 3.
C TO C = 446.8

THK.
WITH END

104
112
01 CLOSER PLATE
PLAN

39
03

THK.
6

14
I.D. 62
G FLANGE O.D. 280 G
02
TOTAL CRUSHER WEIGHT = 371 Kg.
BOTTOM HOUSING DETAIL

WASTE INLET

44 GEAR BOX
GASKET

470 80
3 THK.

34 460.5

FLANGE O.D.280
SHREDDER BODY

P.C.D.245

I.D.62
Ø198
F BEARING
F
47
113

BRACKET
220

3 NOS. Ø12 HOLE

78
FOR M10 BOLTING
BEARING EQUISPACED, OFF-CENTER
50
FLANGE O.D.280
15 COUNTERSUNK HEAD (FLAT) SCREW M5 x 20 LG. SS 304 4 -- STD.
FLANGE I.D.210 14 BUSH COVER FLANGE SS 304 1 0.2 REFER DETAIL
O.D. 80 x I.D. 42 x 6 THK.
GASKET

E E
3 THK.

TRANSITION
13 FLAT FOR FLANGE 45 W. x 1850 LG. x 6 THK. SS 304 1 4 REFER DETAIL
BEARING

PIECE
SHREDDER BLADE 50 12 FLANGE O.D.280 x I.D.210 x 6 THK. SS 304 1 1.3 REFER DETAIL
54
11 SHELL-2 1490 x 160 x 4 THK. SS 304 1 7.6 REFER DETAIL
44
197

TRANSITION PIECE CRUSHER SHAFT 10 SHELL-1 CIR.641 x 54 x 4 THK. SS 304 1 1.1 REFER DETAIL
16
09 HEX. BOLT, NUT & WASHER M10 x 40 LG. SS 304 16 -- STD.
GASKET

508
3 THK.

STAND FOR CHECK NUT M24 08 FLANGE GASKET O.D.280 x I.D.210 x 3 THK. NEOPRENE 2 -- REFER DETAIL

P.C.D.245
17 18
GEAR BOX WITH SPLIT PIN 07 MIDDLE HOUSING FLANGE O.D.280 x I.D.210 x 6 THK. SS 304 2 2.6 REFER DETAIL

CRUSHER BLADE 06 MIDDLE HOUSING SHELL O.D.208 x I.D.181 x 76 LG. EN 8 1 5.3 REFER DETAIL

BOTTOM HOUSING
19 STRAINER 05 BUSH O.D.80 x I.D.54 x 94 HT. EN 8 1 2.1 REFER DETAIL
21

WITH BUSH
BUSH 04 ERW PIPE
80

08 OIL SEAL 3" x 40S x 260 LG. SS 304 1 2.2 CUT TO SUIT
CRUSHER MIDDLE HOUSING 24 05
D 03 FLANGE O.D.280 x I.D.210 x 6 THK. SS 304 1 1.3 REFER DETAIL D
DRIVE MOTOR
36 02 END COVER CUM FLANGE O.D.280 x I.D.62 x 14 THK. SS 304 1 6.6 REFER DETAIL
BUSH COVER FLANGE
1060

14 01 SHELL (I.D. 200) CIR. 641 x 104 x 4 THK. SS 304 1 2.1 CUT TO SUIT
GASKET
3 THK.

GLAND BEARINGS
26 25 8 NOS. Ø12 HOLE SR.NO. DESCRIPTION MODEL. NO. / SIZE (MM) MATERIAL QTY. WT.(KG.) REMARKS
112

08 GASKET 09
FOR M10 BOLTING
SLURRY OUTLET OIL SEAL CRUSHER BOTTOM HOUSING EQUISPACED BILL OF MATERIAL
27 07
OFF-CENTER

THK.
IF IN DOUBT ASK. DIMENSION ARE IN mm. UNLESS OTHERWISE SPECIFIED.

6
Ø190

2
NUMBER IN TRIANGLE DENOTES REVISION. SHARP EDGES & CORNERS TO BE REMOVED.
GENERAL TOLERENCES SITE WELD
DIMENSION 0-10 11-50 51-100 101-500 501-1000 1001-3000 ABOVE 3000

68

80
76
06
C FABRICATION ± 0.5 ± 1.5 ± 2.0 ± 3.0 ± 4.0 ± 6.0 C
WASHER ALL AROUND WELD
BELT GUARD BELT WASHER MOTOR PULLEY
59 31 35 32 ± 0.1 ± 0.2 ± 0.3 ± 0.5 ± 0.8 ± 1.2 ± 2.0
MACHINING
29

THK.

2
33 33
SLURRY OUTLET

CRUSHER PULLEY SHELL I.D.181

6
THIS DESIGN AND DRAWING IS THE PROPERTY OF M/S XEON WASTE MANAGERS, PUNE
28 TYP FILLET WELD
SHELL O.D.208 AND MUST NOT BE COPIED OR REPRODUCED OR USED IN PART OR FULL WITHOUT THEIR
07
492

PRIOR PERMISSION IN WRITTING FOR THE PURPOSE OTHER THAN FOR WHICH IS THE ISSUED.
419

MIDDLE HOUSING DETAIL

439

CRUSHER STAND
CRUSHER STAND
O.D. 80
I.D. 54
B

P.C.D. 70
B
15
4 NOS. M5 (F) TAPING 00 Original issue KDP KDP VYK 13/09/2021
FOR M5 SCREW, REV. DESCRIPTION DRAWN CHECKED APPROVED DATE
EQUISPACED & ON-CENTER
05 Ø62
CLIENT NAME:- --
20

36.75
BASE PLATE XWM JOB PROJECT CODE:- --
79
=470= 125 =630= 125

94
DEPTH
17.25 40

20
SIDE VIEW ELEVATION XEON WASTE MANAGERS PVT.LTD PROJECTION

REG.OFFICE :-KAKASAHIB KHALDE SANKUL,TALEGAON DABHADE,PUNE 410506

A DRAWN BY KDP A
Ø62 TITLE:- 5 HP SHREDDER CUM VERTICAL CRUSHER
CHECKED BY KDP
O.D. 80 FOR FOOD WASTE APPROVED BY VYK
BUSH DETAIL REVISION SCALE SHEET SIZE
DRAWING NO:- STD-03|S.VC-5HP|21-22/01
00 NTS 1 0F 3 A1