VOLVO XC60 2.
0 Turbo (B4204T6) 2010 - 2011 September 19, 2025
Adjustment Data
Engine (general)
Engine
Engine code B 4204 T6
Capacity 1999 (cc)
Distribution type
Timing chain
Engine speed at maximum power 6000 (rpm)
Number of cylinders 4
Valves per cylinder 4
Engine (specifications)
Engine
Engine management (make and type) BOSCH MED 17.0
Firing order 1-3-4-2
Valve clearance
Cold engine(Inlet side) 0.19 - 0.31
Cold engine(Exhaust side) 0.29 - 0.41
Idle speed 780 (rpm)
Low-pressure pump:
Pressure 3.0 - 5.0 (bar)
High-pressure pump: BOSCH HDP-5-PE
Pressure 120 (bar)
Spark plugs (make and type) BOSCH HR 7 NI 332 W
Spark plug gap 0.9 (mm)
Number of spark plugs 4
Oil pressure(Engine at operating temperature) 1.0 / 800 - 850 (bar/rpm)
Oil pressure(Engine at operating temperature) 3.2 - 4.5 / 4000 (bar/rpm)
Maximum cylinder head distortion 0.1 (mm)
Drive belt layout(With air conditioning)
Emissions
Engine
Idle speed, minimum 780 (rpm)
Idle speed, maximum 830 (rpm)
CO exhaust gas < 0.5 (%)
Fast-idle speed 2500 - 3000 (rpm)
CO at fast-idle speed < 0.3 (%)
CO at fast-idle speed(EU limit value) < 0.2 (%)
Oil temperature during test 60 (°C)
Lambda 0.96 - 1.04
Lambda change (Delta Lambda) 0.04
All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.
Page 1 of 8
VOLVO XC60 2.0 Turbo (B4204T6) 2010 - 2011 September 19, 2025
Adjustment Data
Automatic transmission, EURO 5, Estate (Europe)
Fuel consumption, combined usage 8.50 - 8.60 (l/100 km)
Fuel consumption, extra-urban driving 6.90 - 7.00 (l/100 km)
Fuel consumption, urban driving 11.30 (l/100 km)
Emission code Euro 5
CO2 average 198 - 199 (g/km)
CO 0.44960 - 0.45000 (g/km)
HC 0.04900 - 0.04910 (g/km)
NOx 0.02960 - 0.03000 (g/km)
HC NOx -
Cooling system
Engine
Cap pressure 1.4 (bar)
Thermostat opening temperature 90 (°C)
Thermostat fully open 105 (°C)
Electrical
Electrical system
Alternator 150 / 180 (A)
Battery capacity 70 (Ah)
Cold cranking amperes (CCA) 520 - 700 (A)
Reserve capacity (RC) 100 - 135 (min)
Battery location
Engine compartment
Brakes
Brake system : General data
Brake test conditions (4WD)
Ignition OFF
Test speed: < 5.0 (km/h)
Test time: < 60 (s)
Front disc brakes
Disc diameter, front(16-inch wheels, minimum) 300.0 (mm)
Disc thickness, front 30.0 (mm)
Disc thickness, front, minimum 28.0 (mm)
Disc diameter, front(17-inch wheels, minimum) 320.0 (mm)
Disc thickness, front 30.0 (mm)
Disc thickness, front, minimum 28.0 (mm)
Disc diameter, front(17-inch wheels, minimum) 328.0 (mm)
Disc thickness, front 28.0 (mm)
Disc thickness, front, minimum 26.0 (mm)
All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.
Page 2 of 8
VOLVO XC60 2.0 Turbo (B4204T6) 2010 - 2011 September 19, 2025
Adjustment Data
Disc diameter, front(18-inch wheels, minimum) 336.0 (mm)
Disc thickness, front 30.0 (mm)
Disc thickness, front, minimum 28.0 (mm)
Brake pad thickness, front(Without brake pad wear sensor (including backplate)) 19.7 (mm)
Brake pad thickness, front, minimum(Without backplate) 2.0 (mm)
Brake pad thickness, front(With brake pad wear sensor (including backplate)) 18.5 (mm)
Brake pad thickness, front, minimum(Without backplate) 2.0 (mm)
Rear disc brakes
Disc thickness (ventilated), rear 22.0 (mm)
Disc thickness, rear, minimum 19.0 (mm)
Brake pad thickness, rear(Including backplate) 16.9 (mm)
Brake pad thickness, rear, minimum(Without backplate) 2.0 (mm)
Disc thickness (solid), rear(16-inch wheels, minimum (without electronic parking 12.0 (mm)
brake))
Disc thickness, rear, minimum 10.0 (mm)
Brake pad thickness, rear(Including backplate) 16.9 (mm)
Brake pad thickness, rear, minimum(Without backplate) 2.0 (mm)
Disc thickness (solid), rear(17-inch wheels, minimum (with electronic parking brake)) 11.0 (mm)
Disc thickness, rear, minimum 9.0 (mm)
Brake pad thickness, rear(Including backplate) 16.9 (mm)
Brake pad thickness, rear, minimum(Without backplate) 2.0 (mm)
Steering, suspension and wheel alignment
Suspension
Wheelbase 2774 (mm)
Vehicle condition(Unloaded)
Toe-in, front 0°12' ± 0°12' (°)
Camber, front(Per wheel) -0°45' ± 0°42' (°)
Castor, front(Per wheel) 2°42' ± 0°30' (°)
Toe-in, rear 0°12' ± 0°12' (°)
Camber, rear(Per wheel) -0°50' ± 0°42' (°)
Thrust angle 0°00' ± 0°12' (°)
Air conditioning
Air conditioning
Dust and pollen filter location
All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.
Page 3 of 8
VOLVO XC60 2.0 Turbo (B4204T6) 2010 - 2011 September 19, 2025
Adjustment Data
Wheels and tyres
Wheels and tyres
Tyre size and pressure(See the label on the driver's side B-pillar)
Tyre size 235/65 R17
Front tyre pressure 2.4 - 2.7 (bar)
Rear tyre pressure 2.4 - 2.7 (bar)
Tyre size 235/60 R18
Front tyre pressure 2.4 - 2.7 (bar)
Rear tyre pressure 2.4 - 2.7 (bar)
Tyre size 235/55 R19
Front tyre pressure 2.4 - 2.7 (bar)
Rear tyre pressure 2.4 - 2.7 (bar)
Tyre size 255/45 R20
Front tyre pressure 2.4 - 2.7 (bar)
Rear tyre pressure 2.4 - 2.7 (bar)
Spare tyre size
Spare tyre pressure 4.2 (bar)
Speed index, minimum(Based on the maximum speed as listed in the European Type V
Approval data sheets)
This vehicle may be fitted with direct or indirect TPMS
Note: Do not damage the tyre pressure sensors in the wheels
Capacities
Engine
Engine sump, including filter 5.4 (l)
Cooling system 10.5 (l)
Brake system : General data
Brake system 0.6 (l)
Dual-clutch transmission, 6DCT450, 6-speed
Dual-clutch transmission
Gearbox refill 7.3 (l)
Plug location(Drain plugs)
All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.
Page 4 of 8
VOLVO XC60 2.0 Turbo (B4204T6) 2010 - 2011 September 19, 2025
Adjustment Data
Plug location(Filler plug)
Plug location(Level plug)
Steering
Power steering 1.0 (l)
Air conditioning
Air conditioning
Plug location(High-pressure connecting pipe (H); low-pressure connecting pipe (L))
All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.
Page 5 of 8
VOLVO XC60 2.0 Turbo (B4204T6) 2010 - 2011 September 19, 2025
Adjustment Data
Refrigerant 800 ± 20 (g)
Air-conditioning compressor oil, system total 150 (ml)
Torque settings
Engine
Note: Always renew stretch bolts and self-locking nuts
Cylinder head
Renew the bolts
Stage 1 7 (Nm)
Stage 2 15 (Nm)
Stage 3 55 (Nm)
Stage 4 90 (°)
Stage 5 90 (°)
Valve cover 10 (Nm)
Big-end bearing cap
Stage 1 10 (Nm)
Stage 2 29 (Nm)
Stage 3 90 (°)
Sump 20 (Nm)
Engine oil drain plug 28 (Nm)
Spark plugs 12 (Nm)
Oil filter 17 (Nm)
Fuel filter 25 (Nm)
Camshaft position sensor 6 (Nm)
Knock sensor 20 (Nm)
All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.
Page 6 of 8
VOLVO XC60 2.0 Turbo (B4204T6) 2010 - 2011 September 19, 2025
Adjustment Data
Oxygen sensor 45 (Nm)
Starter motor 40 (Nm)
Alternator 80 (Nm)
Camshaft bearing caps
Stage 1 7 (Nm)
Stage 2 15 (Nm)
Camshaft gearwheel 72 (Nm)
Crankshaft pulley
Renew the bolt
Stage 1 100 (Nm)
Stage 2 90 (°)
Ancillary drive belt tensioner 24 (Nm)
Timing chain tensioner 10 (Nm)
Timing chain guide 10 (Nm)
Timing cover
Apply sealant 2.5 (mm)
Stage 1(Bolts 1 - 19) 10 (Nm)
Stage 2(Bolts 20 - 22) 50 (Nm)
Flexplate 114 (Nm)
Exhaust manifold 50 (Nm)
Inlet manifold 20 (Nm)
Ignition coil 10 (Nm)
Coolant pump pulley 24 (Nm)
Fuel pump 85 (Nm)
Turbocharger oil supply line 26 (Nm)
Turbocharger oil return line 10 (Nm)
Oil pump gearwheel 25 (Nm)
Oil pump chain tensioner 10 (Nm)
Oil pump chain guide 10 (Nm)
Engine/gearbox mounts
Dual-clutch transmission, 6DCT450, 6-speed
Dual-clutch transmission filler plug 35 (Nm)
Dual-clutch transmission level plug 35 (Nm)
Dual-clutch transmission drain plug 35 (Nm)
Suspension
Note: Always renew stretch bolts and self-locking nuts
Front drive shaft to wheel bearing housing
Stage 1 35 (Nm)
Stage 2 90 (°)
All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.
Page 7 of 8
VOLVO XC60 2.0 Turbo (B4204T6) 2010 - 2011 September 19, 2025
Adjustment Data
Rear drive shaft to wheel bearing housing
Stage 1 35 (Nm)
Stage 2 90 (°)
Wheels and tyres
Wheel bolts(Tighten the bolts in a criss-cross pattern)
Clean the contact surfaces and wheel bolts/nuts; lightly grease the wheel centre
taper only but do not grease the wheel bolts/nuts(Volvo 1161397)
Stage 1 20 (Nm)
Stage 2 140 (Nm)
Tyre pressure sensor 8 (Nm)
Steering
Note: Always renew stretch bolts and self-locking nuts
Power steering pump 10 (Nm)
Steering wheel 48 (Nm)
Steering: Refer to 'Technical drawings'
Air conditioning
Air-conditioning compressor 24 (Nm)
All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.
Page 8 of 8
