059S Water ChillerInstruction Manual - GGI
059S Water ChillerInstruction Manual - GGI
WATER CHILLERS
5$
This quick guide contains a list of the main functions of the electronic board. For more detailed information consult
Chapter 7 “Electronic controller”.
The data in this manual are not binding and they can be modified by the manufacturer without notice. Reproduction of this manual is strictly prohibited TAEevo Tech 015÷602
OPERATING AND MAINTENANCE MANUAL
- User’s quick guide
2
0.2 Setpoint EN
0.2.1 Display the setpoint
ENGLISH
To display the setpoint press and release the key.
With the unit in stand-by the lower display will show SetC (chiller set).
The upper display will show the set value.
0.2.2 Change the setpoint
To change the unit working setpoint press the key for at least 3 seconds and the working setpoint SetC (chiller set) will
appear in flashing mode.
The setpoint can be changed using the or buttons.
To save the new setpoint, press or wait for the time-out to exit programming mode.
With this procedure you can reset all the alarms except for the compressor thermal cut-out alarms for which the
password will be required: 14.
NOTE
To reset the compressor thermal alarms refer to the specific heading.
TAEevo Tech 015÷602 The data in this manual are not binding and they can be modified by the manufacturer without notice. Reproduction of this manual is strictly prohibited
OPERATING AND MAINTENANCE MANUAL
3 - Table of contents
EN TABLE OF CONTENTS
USER’S QUICK GUIDE ..........................................................................................................................1
ENGLISH
The data in this manual are not binding and they can be modified by the manufacturer without notice. Reproduction of this manual is strictly prohibited TAEevo Tech 015÷602
OPERATING AND MAINTENANCE MANUAL
- Table of contents
4
ENGLISH
7.5.2 Start from a digital input ................................................................................ 30
7.6 Setpoint .......................................................................................................... 30
7.6.1 Display the setpoint ........................................................................................ 30
7.6.2 Change the setpoint ........................................................................................ 30
7.7 How to display the internal values of a circuit .............................................. 30
7.8 Functions menu button “Menu”..................................................................... 31
7.8.1 CrEn - Enable or disable the single circuit .................................................... 31
7.8.2 COEn - Enable or disable the single compressor .......................................... 31
7.8.3 COSn - Display and reset the number of compressor starts .......................... 32
7.8.4 Hour - Display and reset the running hours of the loads ............................... 32
7.8.5 Cond - Display of percentage / number of condensing steps ......................... 33
7.9 uS - Tank heater probe display ...................................................................... 33
7.10 Alarms............................................................................................................ 33
7.10.1 Alarms display and reset (ALrM function) ..................................................... 33
7.10.2 How to mute the buzzer .................................................................................. 34
7.10.3 General alarms list ......................................................................................... 34
7.10.4 Indications table ............................................................................................. 35
7.10.5 Probe faulty .................................................................................................... 35
7.10.6 High pressure switch alarm (015÷351 models only) ..................................... 35
7.10.7 High pressure switch alarm and/or compressor thermal alarm (402÷602 models only) 35
7.10.8 Low pressure switch alarm ............................................................................. 36
7.10.9 High pressure ................................................................................................. 36
7.10.10 Low pressure .................................................................................................. 36
7.10.11 Anti-freeze alarm ............................................................................................ 36
7.10.12 Chiller mode anti-freeze alarm ...................................................................... 36
7.10.13 Water differential pressure switch alarm ....................................................... 36
7.10.14 Compressors thermal alarm ........................................................................... 37
7.10.15 Fan thermal alarm .......................................................................................... 37
7.10.16 High condensing pressure unloading indication in chiller mode .................. 37
7.10.17 High condensing pressure recovery disabling indication in chiller mode ..... 38
7.10.18 Evaporator inlet high water temperature unloading indication .................... 38
7.10.19 Evaporator water pump group thermal alarm ............................................... 38
7.10.20 Phase monitor alarm ...................................................................................... 38
7.10.21 Compressors maintenance alarm ................................................................... 38
7.10.22 Pumps maintenance alarm ............................................................................. 39
7.10.23 EEprom alarm ................................................................................................ 39
7.10.24 Remote terminal alarm ................................................................................... 39
7.10.25 Remote terminal alarm ................................................................................... 39
7.10.26 Alarm relay / open - collector / buzzer notes ................................................. 39
7.10.27 Display and delete the alarms log in the memory (ALOG function) .............. 39
7.11 Programming from keypad ............................................................................ 40
7.11.1 Access to parameters ...................................................................................... 41
7.11.2 How to change a parameter value ................................................................. 41
7.12 Use of the hot-key (function UPL) ................................................................ 41
7.12.1 Programming the board with the hot-key ....................................................... 41
7.12.2 Hot-key programming .................................................................................... 42
7.13 Unit adjustment and control........................................................................... 42
7.13.1 Compressors control ...................................................................................... 42
7.13.2 Choice of compressors control type ............................................................... 42
7.13.3 Proportional control ....................................................................................... 42
7.13.4 Compressors proportional control diagram .................................................. 42
7.13.5 Neutral zone control (factory setting) ............................................................ 42
7.13.6 Compressors rotation ..................................................................................... 43
7.13.7 Forced compressors rotation ......................................................................... 43
7.13.8 Compressors starting time limitation ............................................................. 43
7.14 Unloading function ........................................................................................ 43
7.15 Anti-freeze heaters ......................................................................................... 43
7.16 Fans control.................................................................................................... 44
7.16.1 Units configured with “STEP” fans (only models 402÷602) ......................... 44
7.16.2 Units configured with fan speed control ........................................................ 44
7.16.3 Fan control diagrams ..................................................................................... 44
7.17 Hydraulic unit ................................................................................................ 45
TAEevo Tech 015÷602 The data in this manual are not binding and they can be modified by the manufacturer without notice. Reproduction of this manual is strictly prohibited
OPERATING AND MAINTENANCE MANUAL
5 - Table of contents
The data in this manual are not binding and they can be modified by the manufacturer without notice. Reproduction of this manual is strictly prohibited TAEevo Tech 015÷602
OPERATING AND MAINTENANCE MANUAL
Chapter 1 - General information
6
CHAPTER 1 EN
ENGLISH
G EN ER AL I N F O R M A T I O N
The units described in this manual may be referred to below as “WATER CHILLERS”
This manual is addressed to personnel responsible for installing, using and servicing the unit.
The units were constructed using components made by premium quality manufacturers and the entire design, production and
control process was carried out in compliance with standard ISO 9001.
In the majority of applications the liquid in the user circuit is water so henceforth the term “WATER” will be utilised, even if
the liquid in the user service is different (for example mixtures of water and ethylene glycol).
Hereinafter the expression “PRESSURE” is used to indicate relative pressure.
The following symbols are to be found on the decals affixed to the unit and also in the dimensional drawings and refrigerant
circuit diagrams in this manual.
The meaning of each symbol is indicated below:
MODEL DESCRIPTION
TAEevo Tech XX Y
ATTENTION
This manual, which is addressed to users, installers, and service personnel, supplies all the technical information
required to install and work with the unit and to perform the routine maintenance operations required to maximise its
working life.
Use only genuine parts when carrying out routine maintenance or repairs.
Requests for SPARE PARTS and any INFORMATION concerning the unit must be made to your dealer or nearest service
centre, specifying the MODEL and SERIAL NUMBER shown on the unit’s dataplate and on the last page of this manual.
TAEevo Tech 015÷602 The data in this manual are not binding and they can be modified by the manufacturer without notice. Reproduction of this manual is strictly prohibited
OPERATING AND MAINTENANCE MANUAL
7 Chapter 2 - Safety
EN CHAPTER 2
ENGLISH
SAFETY
This unit is designed to ensure the best guarantees of safety and efficiency in its intended use, on the condition that it is
installed, commissioned, and serviced in compliance with the instructions given in this manual.
The manual must therefore be studied by all those who want to install, use or maintain the unit.
The unit contains electrical components that operate at mains voltage and also moving parts.
All work on the unit must be carried out only after disconnecting the electrical supply. Maintenance operations involving
work inside the unit must be performed by skilled and adequately qualified personnel equipped with suitable protection
means (active and passive, e.g. work gloves) to ensure maximum safety.
Keep unauthorized persons (e.g. children) away from the place of installation of the unit.
2.1 General
When handling or maintaining the unit and all auxiliary equipment, personnel must operate with care observing all
instructions concerning health and safety at the installation site.
ATTENTION
Numerous accidents that occur during operation and maintenance of the units are caused by failure to comply with
basic safety rules and precautions.
The hot / chilled water produced by units cannot be used for hygiene/sanitary or food applications. If it is
used for the above purposes, the installer must install an intermediate exchanger.
If the intermediate exchanger is not present, the installer must affix a warning notice to the effect “non potable
water”.
If the liquids in the user circuit contain hazardous substances (such as ethylene glycol, for example), any liquid that is
expelled from a leakage area must be collected because it is noxious for the environment. The disposal of hazardous liquids
must be handled by specialised companies authorised for the treatment of hazardous wastes.
The data in this manual are not binding and they can be modified by the manufacturer without notice. Reproduction of this manual is strictly prohibited TAEevo Tech 015÷602
OPERATING AND MAINTENANCE MANUAL
Chapter 2 - Safety
8
Keep lifting acceleration and speed well within safety limits and never leave a suspended load attached to a hoist any longer EN
than strictly necessary. The weight values shown in the following table were obtained with the unit empty, pump P3 and axial
fans.
ENGLISH
The manufacturer does not supply load spreaders, lifting straps or hooks with the unit.
Model 015 020 031 051 081 101 121 161 201 251 301 351 402 502 602
Weight
145 149 217 235 322 369 386 410 621 682 685 706 1197 1246 1273
(kg)
Model 402÷602
NOTE
Weight values are guideline, with the water circuit empty. The values may vary in relation to the configuration of the unit
(pump type, supply type, and ventilation type).
TAEevo Tech 015÷602 The data in this manual are not binding and they can be modified by the manufacturer without notice. Reproduction of this manual is strictly prohibited
OPERATING AND MAINTENANCE MANUAL
9 Chapter 2 - Safety
ATTENTION
Do not remove or tamper with safety devices, protections, or the insulating materials installed in the unit and in the
auxiliary equipment.
When it is necessary to discharge waste material do not pollute water pipelines, groundwater or watercourses.
Avoid the combustion of materials that could produce fumes that are toxic and harmful when released into the atmosphere.
Protect the environment by using only approved methods of disposal.
Keep a written record of all work carried out on the unit and the auxiliary equipment. The frequency and the nature of the
work required over a period can reveal adverse operating conditions that should be corrected.
ATTENTION
Use only the refrigerant specified on the data plate of the unit.
Make sure that all instructions concerning operation and maintenance are strictly followed and that the complete unit, with all
accessories and safety devices, is kept in good working order. The accuracy of pressure and temperature gauges must be
regularly checked. If values are discovered that exceed the permissible tolerances, the gauges must be replaced.
ATTENTION
Do not perform welding procedures or other operations that can produce heat in the vicinity of elements containing oil
or flammable liquids. Systems which may contain oil or flammable liquids must be completely purged and cleaned, e.g. with
steam, before carrying out such operations.
Components in the vicinity must be protected with non-inflammable material and, if the operation is to be performed close to
parts of the lubrication system or in the vicinity of components that may contain oil or inflammable liquids, the system must
first be purged.
Never use an open flame as a light source to inspect parts of the unit.
For all units establish a suitable time interval for cleaning procedures.
ATTENTION
The data in this manual are not binding and they can be modified by the manufacturer without notice. Reproduction of this manual is strictly prohibited TAEevo Tech 015÷602
OPERATING AND MAINTENANCE MANUAL
Chapter 2 - Safety
10
ATTENTION EN
Check the direction of rotation of the motors (the pump, if installed) when starting the unit for the first time and after
ENGLISH
work has been performed on the electrical connections or on the power supply sectioning device.
Do not use flammable liquids to clean the unit when it is running. If chlorinated hydrocarbon non-flammable fluids are used
for cleaning, safety precautions must be taken against any toxic vapours that may be released.
ATTENTION
Before removing any panels or dismantling any part of the unit, carry out the following operations:
- Isolate the unit from the electrical power supply by disconnecting the supply upstream of the power feeding line.
- Lock out the disconnect switch in the “OFF” position by fitting a padlock.
- Affix a tag to the disconnect switch handle stating “WORK IN PROGRESS - DO NOT SWITCH ON”.
- Do not set the electrical power switch to ON or attempt to start the unit if it has been tagged out with a warning sign.
TAEevo Tech 015÷602 The data in this manual are not binding and they can be modified by the manufacturer without notice. Reproduction of this manual is strictly prohibited
OPERATING AND MAINTENANCE MANUAL
11 Chapter 2 - Safety
vapours are heavier than air and can cause suffocation, by reducing the oxygen available
for breathing.
Protection of the eyes: Safety spectacles.
Protection of the hands: Rubber gloves.
Hygiene measures: Do not smoke.
PHYSICAL AND CHEMICAL PROPERTIES
Colour: Colourless.
Odour: Faint.
Boiling point: -52.8 °C at atmospheric pressure.
Flash point: Non-flammable.
Relative density: 1.08 kg/l at 25 °C.
Solubility in water: Negligible.
STABILITY AND REACTIVITY
Stability: No reactivity if used in compliance with instructions.
Materials to avoid: Highly oxidising materials. Incompatible with magnesium, zinc, sodium, potassium and
aluminium.
Incompatibility is more critical if the metal is present in the form of powder or if surfaces
have been recently unprotected.
Hazardous decomposition These products are halogen compounds, hydrofluoric acid, carbon monoxides (CO,
products: CO2), carbonyl halides.
TOXICOLOGICAL INFORMATION
Acute toxicity: (R32) LC50/inhalation/4 hours/lab. rats 760 ml/l
(R125) LC50/inhalation/4 hours/lab. rats 3480 mg/l
Local effects: Concentrations significantly above the TLV can cause narcotic effects.
Inhalation of products in decomposition can lead to respiratory difficulty (pulmonary
oedema).
Long-term toxicity: No carcinogenic, teratogenic, or mutagenic effects observed in laboratory animals.
ECOLOGICAL INFORMATION
Global warming potential GWP 1730
(R11=1):
Ozone depletion potential ODP 0
(R11=1):
Considerations on disposal: Usable with reconditioning.
The data in this manual are not binding and they can be modified by the manufacturer without notice. Reproduction of this manual is strictly prohibited TAEevo Tech 015÷602
OPERATING AND MAINTENANCE MANUAL
Chapter 3 - Technical data
12
CHAPTER 3 EN
ENGLISH
TECHNICAL DATA
The data plate affixed to the unit bears the following technical data:
MODEL and CODE The model number and the code identify the size of the unit and the type of
construction.
MANUAL Code number of the manual.
SERIAL NUMBER Construction number of the unit.
MANUFACTURING YEAR Year of unit’s final testing.
VOLTAGE/PHASE/FREQUENCY Electrical power supply characteristics.
MAX CURRENT DRAW (I max) Unit current draw in limit operating conditions.
INSTALLED POWER (P max) Unit power input in limit operating conditions
PROTECTION RATING According to European standard EN 60529.
REFRIGERANT Refrigerant fluid in the unit.
REFRIGERANT QUANTITY Quantity of refrigerant fluid contained in the unit.
For models TAEevo Tech 015÷051
MAX REFRIG. PRESS. Refrigerant circuit design pressure
MAX. REFRIG. TEMP. Refrigerant circuit design temperature
For models TAEevo Tech 081 and higher
MAX REFRIG. PRESS. HP SIDE Design pressure of the refrigeration circuit of the high pressure side
MAX REFRIG. PRESS. LP SIDE Design pressure of the refrigeration circuit of the low pressure side
USER CIRC. FLUID Type of user fluid utilised by the unit (normally water)
MAX WORKING PRESSURE Max. design pressure of the user circuit.
MAX. TEMPERATURE Maximum design temperature of the user circuit; this should not be confused with
the maximum working temperature which is established when the offer is made.
CONDENSER COOLING FLUID Fluid used by the unit to cool the condenser.
MAX WORKING PRESSURE Max. design pressure of the condenser cooling circuit (this data is not present if the
unit is air cooled condensed).
MAX. TEMPERATURE(*) Condenser cooling circuit maximum design temperature (this information is not
given if the unit’s condenser is air-cooled).
SOUND PRESSURE LEVEL Free field sound pressure level in hemispherical radiation conditions (open field) at
a distance of 1 m from the condenser side of the unit and a height of 1.6 m from the
ground.
AMBIENT TEMPERATURE Minimum and maximum values of ambient air temperature.
WEIGHT Approximate weight of the unit before packing.
ATTENTION
The performance of the unit depends mainly on the flow rate and temperature of water in the user circuit, and the
condenser thermal exchange fluid temperature. These values are defined at the time of the offer.
TAEevo Tech 015÷602 The data in this manual are not binding and they can be modified by the manufacturer without notice. Reproduction of this manual is strictly prohibited
OPERATING AND MAINTENANCE MANUAL
13 Chapter 3 - Technical data
c) Tipo:
E
E
d) Modello:
b) Dichiariamo sotto la nostra sola responsabilità che la macchina
e) Matricola:
IL
c) Modello:
IM
e) Anno di costruzione: - CEI EN 61000-6-4 : 2007-11
IM
g) inoltre è stata progettata, costruita e ispezionata conformemente
ai requisiti richiesti dalla Direttiva PED 97/23/CE - EN 378
f) è conforme a quanto prescritto dalle Direttive e norme: • l’insieme ricade in categoria:
• la procedura di valutazione di conformità utilizzata è secondo il modulo:
• Direttiva Macchine 2006/42/CE - UNI EN ISO 12100 (rif. Allegati II e III della Direttiva 97/23/CE)
• l’organismo notificato incaricato della sorveglianza del sistema di qualità:
• Direttiva Compatibilità Elettromagnetica 2004/108/CE - CEI EN 61000-6-1 : 2007-10
CS
• estremi dell'Attestato di approvazione del sistema qualità:
- CEI EN 61000-6-3 : 2007-11
CS
• la macchina è considerata insieme ai fini della direttiva PED. Le attrezzature in pressione che la
- CEI EN 61000-6-2 : 2006-10 compongono e le relative procedure di valutazione di conformità sono le seguenti:
- CEI EN 61000-6-4 : 2007-11
indirizzo:
FA
FA
Gli altri componenti non recano la marcatura CE in quanto rientrano nelle prescrizioni dell’Art. 1
par. 3.6 della Direttiva 97/23/CE
Allegati: Lista dei pericoli considerati secondo l’Allegato I della Direttiva Macchine
MUT001/E
Allegati: Lista dei pericoli considerati secondo l’Allegato I della Direttiva Macchine
MUT002/F
List: List:
a) Name of manufacturer a) Name of manufacturer
b) Definition of responsibility b) Definition of responsibility
c) Unit model c) Unit type
d) Serial or construction number of the unit d) Unit model
e) Year of the unit’s final test e) Serial or construction number of the unit
f) Directives and standards f) Directives and standards
g) Officer responsible for technical file g) PED directive
h) Technical supervisor personal data h) Officer responsible for technical file
i) Technical supervisor personal data
j) Place and date
The data in this manual are not binding and they can be modified by the manufacturer without notice. Reproduction of this manual is strictly prohibited TAEevo Tech 015÷602
OPERATING AND MAINTENANCE MANUAL
Chapter 3 - Technical data
14
3.2.2 C h a r a c t e ri s t i c s o f p u m p s a n d f a n s EN
50Hz version:
ENGLISH
Model 015 020 031 051 081 101 121 161
Tank
water volume (litres) 60 60 115 115 140 255 255 255
capacity
water flow rate (m3/h) 0.4/4.8 0.4/4.8 0.7/6 0.9/6 1.9/9.1 2.1/9.3 2.6/18 3.2/18
pump pressure
Pump P3 (bar) 3.0/1.4 3.0/1.4 3.1/1.6 3.0/1.5 3.0/1.5 2.9/1.6 2.8/1.7 2.8/1.7
head
rated power (kW) 0.55 0.55 0.75 0.75 0.9 0.9 1.85 1.85
water flow rate (m3/h) 0.4/4.8 0.4/4.8 0.7/4.3 0.9/4.5 1.9/12.6 2.1/12.6 2.6/12.6 3.2/12.6
pump pressure
Pump P5 (bar) 5.4/3.0 5.4/3.0 5.3/3.7 5.2/3.5 5.2/3.2 5.2/3.6 5.2/3.6 5.1/3.7
head
rated power (kW) 1.1 1.1 1.1 1.1 2.2 2.2 2.2 2.2
Axial flow No. of fans 1 1 1 1 1 2 2 2
fan total airflow (m3/h) 3500 3150 6500 6150 8150 14200 13600 13600
No. of fans -- -- 1 1 2 2 2 2
Centrifugal residual
(Pa) -- -- 159 188 265 134 115 115
fan pressure
total airflow (m3/h) -- -- 6600 6000 9200 12800 12800 12800
TAEevo Tech 015÷602 The data in this manual are not binding and they can be modified by the manufacturer without notice. Reproduction of this manual is strictly prohibited
OPERATING AND MAINTENANCE MANUAL
15 Chapter 3 - Technical data
EN
Model 201 251 301 351 402 502 602
Tank
ENGLISH
water volume (litres) 350 350 350 350 500 500 500
capacity
water flow rate (m3/h) 3.4/18 3.4/18 4.8/27 5.6/27 6.6/48 8.1/48 9.4/48
pump pressure
Pump P3 (bar) 2.8/2.1 2.8/2.1 3.3/0.9 3.3/0.9 3.9/1.5 3.8/1.5 3.8/1.5
head
rated power (kW) 1.85 1.85 2.2 2.2 4 4 4
water flow rate (m3/h) 3.4/27 3.4/27 4.8/27 5.6/27 6.6/48 8.1/48 9.4/48
pump pressure
Pump P5 (bar) 5.2/2.4 5.2/2.4 5.1/2.4 5.1/2.4 5.5/3.1 5.5/3.1 5.5/3.1
head
rated power (kW) 4 4 4 4 7.5 7.5 7.5
Axial flow No. of fans 2 2 3 3 2 2 2
fan total airflow (m3/h) 16200 16000 22000 21600 45800 44400 42800
High No. of fans 2 2 3 3 2 2 2
pressure residual
(Pa) 151 144 150 142 198 185 172
axial flow pressure
fan total airflow (m3/h) 14600 14600 20100 20100 40000 40000 40000
NOTE
The values in the table may vary in relation to the unit model and configuration. In this case refer to the offer data.
NOTE
The pressure head is the pressure head available in the user’s premises. The installed pump my differ with respect to the
standard pump. For the flow rate and pressure head values two numbers are specified: the first refers to nominal conditions
and the second refers to maximum conditions.
The data in this manual are not binding and they can be modified by the manufacturer without notice. Reproduction of this manual is strictly prohibited TAEevo Tech 015÷602
OPERATING AND MAINTENANCE MANUAL
Chapter 3 - Technical data
16
3.2.3 So u n d l e v e l m e a s u r e me n t s EN
50Hz version:
ENGLISH
Fan Lp dB(A) * Lw dB(A) **
TAEevo Tech 015 axial 67.4 80.4
TAEevo Tech 020 axial 67.4 80.4
axial 68.1 81.1
TAEevo Tech 031
centrifugal 73.8 86.8
axial 68.1 81.1
TAEevo Tech 051
centrifugal 73.8 86.8
axial 68.6 81.6
TAEevo Tech 081
centrifugal 76.2 89.2
axial 69.1 82.1
TAEevo Tech 101
centrifugal 76.2 89.2
axial 69.1 82.1
TAEevo Tech 121
centrifugal 76.2 89.2
axial 70.0 83
TAEevo Tech 161
centrifugal 76.2 89.2
axial 71.3 84.3
TAEevo Tech 201
High pressure 72.0 85.0
axial 71.3 84.3
TAEevo Tech 251
High pressure 72.0 85.0
axial 73.0 86
TAEevo Tech 301
High pressure 73.7 86.7
axial 73.0 86
TAEevo Tech 351
High pressure 73.7 86.7
axial 76.5 89.5
TAEevo Tech 402
High pressure 78.1 91.1
axial 76.5 89.5
TAEevo Tech 502
High pressure 78.1 91.1
axial 76.5 89.5
TAEevo Tech 602
High pressure 78.1 91.1
50Hz 60Hz
Fan Lp dB(A) * Lw dB(A) ** Lp dB(A) * Lw dB(A) **
TAEevo Tech 015 axial 67.4 80.4 69.5 82.5
TAEevo Tech 020 axial 67.4 80.4 68.9 81.9
TAEevo Tech 031 axial 68.1 81.1 69.6 82.6
TAEevo Tech 051 axial 68.1 81.1 70.7 83.7
TAEevo Tech 081 axial 68.6 81.6 70.9 83.9
TAEevo Tech 101 axial 69.1 82.1 72.2 85.0
TAEevo Tech 121 axial 69.1 82.1 71.2 84.2
TAEevo Tech 161 axial 70.0 83 72.1 85.1
TAEevo Tech 015÷602 The data in this manual are not binding and they can be modified by the manufacturer without notice. Reproduction of this manual is strictly prohibited
OPERATING AND MAINTENANCE MANUAL
17 Chapter 4 - Description
EN CHAPTER 4
ENGLISH
DESCRIPTION
4.1 Components
Data for materials are referred to standard units. Non-standard materials may be utilised in order to meet specific
requirements. In this case refer to the offer data.
The units are basically composed of the following parts:
• Refrigerant compressor
• Condenser
• Evaporator
• Tank
• Pump
• Frame/cabinet
• Electronic controller
4.1.1 Refrigerant circuit
TAEevo Tech 015÷351 models feature a single refrigerant circuit with one or two compressors connected in parallel
(tandem).
TAEevo Tech 402÷602 models feature two refrigerant circuits with two compressors connected in parallel (tandem).
Each refrigerant circuit is equipped with the following components:
• refrigerant fluid utilised R410A;
• hermetic scroll compressor;
• pressure switch for fans with On/Off control (only TAEevo Tech 015÷351);
• high and low refrigerant pressure switches;
• high pressure transducer for electronic fan speed control and for unloading (not available in models TAEevo
Tech 015÷020 and TAEevo Tech 031÷051 with centrifugal fans);
• liquid solenoid valve (with NO FERRUS version and plate evaporator);
• thermostatic lamination valve complete with external pressure equalizer;
• filter dryer;
• liquid sight-glass;
• refrigerant pressure gauges (from TAEevo Tech 031);
• check valve (TAEevo Tech 402÷602 only);
• schrader service valves;
For more information consult the attached diagrams.
4.2 Compressors
The compressors are of the SCROLL type and are characterised by high energy efficiency, low vibration and consequent very
low noise during normal operation.
The compressors are cooled by the refrigerant on the suction line, protected against possible overheating of the windings by
an internal module that monitors windings temperature, and protected upline by thermal magnetic cutouts. These components
are housed in an enclosed compartment, but they are readily accessible.
NOTE
During the short periods of starting and stopping the compressor you may hear a metallic noise due respectively to the initial
contact between the coils and to the momentary reversal of their rotation. This noise is absolutely normal and does not affect
the reliability of the compressor.
ATTENTION
At the time of the first start following a prolonged stoppage lasting several days, ensure the crankcase heater of each
compressor is switched on at least 12 hours before pressing the start button.
NOTE
TAEevo Tech 402÷602 units can be optionally fitted with compressor stating with a Soft Starter.
The Soft Starter is linked to each compressor and it serves to limit peak current at the time of compressor starting.
- Units equipped with soft starters can operate up to a maximum ambient temperature of 40 °C, beyond which the unit simply
stops, without tripping any alarms.
- The soft starters are not compatible with capacitive devices (e.g. power factor correction capacitors) installed between the
soft starter and the compressor motor. Any static or dynamic power factor correction systems installed upline from the main
power circuit breaker must not operate simultaneously with staring of the soft starter.
The data in this manual are not binding and they can be modified by the manufacturer without notice. Reproduction of this manual is strictly prohibited TAEevo Tech 015÷602
OPERATING AND MAINTENANCE MANUAL
Chapter 4 - Description
18
4.3 Condenser EN
Condensation occurs in finned core coils composed of copper tubes and headers, corrugated aluminium fins, and galvanized
sheet metal shoulders.
ENGLISH
4.4 Evaporator
The evaporator is of the finned core type; water flows in contact with the finned surface at velocities such as to ensure low
pressure drops, while the refrigerant flows through the tubes.
Models TAEevo Tech 015÷351 can be alternatively equipped with a plate evaporator.
In these models the exchanger is protected from the risk of ice formation caused by low evaporation temperatures, with anti-
freeze strategies handled by the electronic controller. The evaporator water outlet temperature is controlled by a probe. If
negative room/water temperatures are required, a mixture of water and glycol must be used.
To drain the circuit refer to “9.4 Draining the process water circuit”.
4.5 Tank
The storage tank is cylindrical.
The tank can be protected against freezing by means of an electric heater managed by the electronic controller. A level sensor
in the tank serves to signal low water level conditions. The standard supply includes anti-condensation cladding, a drain
valve and an air bleed valve. An internal bypass between the water delivery and return connections makes it possible to read
the anti-freeze probe if the unit’s process water inlet and outlet connections are inadvertently closed. In this case the unit
stops due to tripping of the anti-freeze alarm and the shut-off valves must be reopened.
The bypass serves exclusively to allow an anti-freeze alarm to trip (if present) and to allow the pump to run with a reduced
water flow rate without damage. It is advisable to avoid repeated anti-freeze alarm trip cycles in the foregoing conditions.
4.6 Pump
The unit is equipped with centrifugal pumps that can be of two different types, characterised by their ability to provide
different pressure heads depending on requirements (3 and 5 barg pump). The unit can also be supplied without an installed
pump.
In certain models the unit can be equipped with a tandem pump, which is managed by the controller.
The pump seals are in silicon carbide/silicon carbide/EPDM.
ATTENTION
Bleed the circuit by unscrewing the bleed cap on the pump whenever the hydraulic circuit is filled. See 5.4 “Hydraulic
connections”.
NOTE
The pump must never run dry.
4.7 Fans
4.7.1 Axial
The fans are of the axial flow type, comprising a diecast aluminium fan wheel with sickle shaped blades.
The protection rating of the fans is IP54 for all models except TAEevo Tech 015÷020, which are equipped with IP44 fans.
All fans feature insulation class F to ensure they are compatible with outdoor operation in all climates. Fan assembly is
completed by an upper safety grille (supporting the fan).
The axial flow fans feature ON/OFF operation or electronic speed control.
ATTENTION
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OPERATING AND MAINTENANCE MANUAL
19 Chapter 4 - Description
EN 4.7.2 Centrifugal
Centrifugal fans are supplied optionally and can be fitted to TAEevo Tech 031÷161 models.
These are double acting fans with the fanwheel coupled directly to the motor shaft and they feature ON/OFF control.
ENGLISH
4.8 Cabinet
The entire plinth, the uprights, and the outer panels are made of galvanized carbon steel sheet and are assembled by means of
screws and/or rivets. All panels undergo phosphor degreasing treatment followed by epoxy polyester power coating.
The frame is designed to allow easy access to all components of the unit.
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OPERATING AND MAINTENANCE MANUAL
Chapter 4 - Description
20
ENGLISH
The additional elements fitted are:
• fans electronic speed control
• electrical cabinet heaters.
To prevent ice formation on the tank and on the pump (if present), instead of using glycol the unit can be equipped with the
evaporator freeze protection option. This option involves installing wire resistance type heaters wrapped around the tank and
the pump (if present) and switched on by the microprocessor controller on the basis of an ambient temperature probe signal.
The heaters make it possible to protect the evaporator in the presence of ambient temperatures below 0 °C and greater than or
equal to -10 °C. For ambient temperatures below -10 and above -20 °C, in addition to the anti-freeze heaters the tank and
pumps must be equipped with double insulation (special unit).
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OPERATING AND MAINTENANCE MANUAL
21 Chapter 5 - Installation
EN CHAPTER 5
ENGLISH
INSTALLATION
ATTENTION
Before installing or operating these units, ensure that all personnel involved have read and understood Chapter 2
“Safety”.
5.1 Inspection
As soon as the unit has been unpacked check it carefully for damage.
5.2 Positioning
1. The unit can be installed outdoors or indoors.
2. If the unit is installed indoors the place of installation must be well ventilated and with sufficient headroom to
allow the unobstructed expulsion of air by the fans. In certain cases it may be necessary to install ventilation fans
or extractor fans in order to reduce room temperature.
3. The minimum and maximum ambient temperatures are specified on the unit’s nameplate. In extreme temperature
conditions the protection devices may trip.
4. The unit can be positioned on any flat surface that is sufficiently robust to support its weight.
5. Leave the necessary space around the unit to allow access during maintenance procedures and to allow the correct
air flow to reach the condenser (consult the attached technical drawings).
6. Never obstruct or disturb the thermal exchange air flow over the condenser.
In accordance with the chilled water outlet temperature, to avoid the formation of ice ethylene glycol antifreeze should be
added to the water in the following percentages:
ATTENTION
The anti-freeze setting is 4 °C/. To reduce the anti-freeze setting edit parameter AL26.
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OPERATING AND MAINTENANCE MANUAL
Chapter 5 - Installation
22
ENGLISH
Evaporator water Evaporator water Water temperature
Ambient air temperature
inlet temperature outlet temperature gradient
-5 43 (2) 0 35 -5 30
4 10 ON/OFF
5 43 (2) -5 35 -10 30
-5 43 (2) -5 35 -10 30
4 10 ELECTRONIC
-20 (1) 43 (2) -5 35 -10 30
NOTE
For water outlet temperatures <= +5 °C we recommend the use of anti-freeze solutions (compatible with the contact
materials);
(1) value referred to the unit chosen with the configurator option “-20 °C ambient”. The unit is thus equipped with electronic
fans control and electrical cabinet heater.
If glycol is not used in the circuit it is advisable to equip the unit with anti-freeze heaters;
(2) reference value for the range with outlet water temperature of 15 °C.
1. Connect the unit to the water pipes observing the water flow direction as shown in the attached dimensional
drawings.
2. Provide two valves (one at the inlet, one at the outlet) to isolate the unit in the case of maintenance work without
having to empty the user water circuit.
3. Fill the tank with water using:
•
a remote filling system, bleeding the air from the tank manually if necessary by means of the manual bleed
valve.
• if the water circuit is subject to frequent infiltrations of air it is good practice to install an automatic bleed
valve.
4. If the unit is supplied without pump make sure the pump installed by the user has its suction port connected
directly to the tank outlet connection in the event of a closed user circuit.
5. If the unit is supplied without pump make sure the pump installed by the user has its outlet port connected directly
to the unit inlet connection in the event of a user circuit that is open to the atmosphere.
NOTE
The pump must never run dry.
ATTENTION
If the unit is not equipped with the hydraulic unit a pump must be installed for the evaporation water circuit.
For any maintenance requirements it is advisable to install a water drain cock at the lowest point of the circuit.
Unit model TAEevo Tech 402÷602 Unit with tank maximum pressure [bar]
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OPERATING AND MAINTENANCE MANUAL
23 Chapter 5 - Installation
EN NOTE
Valid exclusively for units equipped with a plate evaporator:
For correct operation install a filter on the water inlet pipeline to the unit. Failure to observe this prescription can result in
ENGLISH
When filling the circuit with liquid check to ensure the absence of air
bubbles and contaminants. If the pump runs noisily or emits anomalous noise
PLUG
it may be necessary to bleed the liquid circuit in order to prime the pump.
The procedure is as follows:
• unscrew the filler/breather plug at the top of the pump
• fill the hydraulic circuit until water starts to overflow from the
filler hole
• refit the plug and tighten it
Repeat the operation if the pump continuous to run noisily, in such a way as
to eliminate any air that had previously remained trapped in the impeller
vanes.
In TAEevo Tech 201÷351 models, special care must be taken if two pumps
are fitted. Proceed to prime the pumps, checking especially the one located at
the greatest height from the ground.
In TAEevo Tech 402÷602 models, fill the system as in single pump models,
taking care to ensure that both pumps are properly primed.
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Chapter 5 - Installation
24
ENGLISH
To calculate the minimum volume of the expansion vessel use the formula shown below, which is valid if the circuit pressure
is less than or equal to 0.5 bar when the pump is idle and the maximum working pressure of the expansion vessel is greater
than or equal to 4 bar.
The volume of expansion vessel V in litres is provided by the formula:
V = 2 · Vt · (Ptmin - Ptmax)
where:
Vt= Total circuit volume in litres
Ptmin= Specific density at minimum temperature that can be reached by the water throughout a twelve
month period expressed in °C (also during system shutdown)
Ptmax= specific density at minimum temperature that can be reached by the water throughout a twelve
month period expressed in °C (also during system shutdown)
Calculation example:
Vt=200 litres
percent ethylene glycol by volume=30%
tmin=5 °C from table Ptmin=(1.045+1.041)/2 = 1.043
tmax=40 °C from table Ptmax=1.0282
V=2 · 200 · (1.043 - 1.0282)=5.92 litres
Specific densities table P
MaxPhaseVoltageDifferenceFromVavg
---------------------------------------------------------------------------------------------------------- x 100
Vavg
ATTENTION
In dual frequency versions the unit is factory supplied by MTA for operation with 400V/3Ph/50Hz.
If the unit is to be fed with a 60Hz supply (dual frequency versions only), the control circuit transformer must be fed with
460V. Make sure you disconnect the electrical power supply before making any changes. For further details refer to the
specific electrical schematic. In addition, you will need to adjust parameter CF63 (see “7.21 Parameters Description-
Settings”).
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OPERATING AND MAINTENANCE MANUAL
25 Chapter 5 - Installation
contact in compliance with the prescriptions of IEC 364) by means of a residual current device (the nominal trip
current of which should normally be set to 0.03 A)
3. make sure the level of protection against indirect contact at the source of the power feeding cable is equivalent at
least to IP2X or IPXXB
4. at the start of the power cable install a device that protects it from current surges (short-circuits) (refer to the
indications given in the electrical diagram)
5. use conductors rated to carry the maximum current required at the maximum operating ambient temperature,
according to the chosen installation type (IEC 364-5-523) (see the indications on the electrical diagram)
6. install protection devices that limit the short circuit current to 17 kA peak in correspondence with the rated
breaking capacity if the short-circuit current in the point of installation is greater than an effective value of 10 kA.
Indications on the electrical diagram:
A maximum permissible size of the fuse type gG.
In general, fuses can be replaced by an automatic circuit breaker set in relation to the unit’s maximum current
input (consult the manufacturer if necessary)
B section and type of power cable (if not already supplied):
• installation: insulated conductors, multicore cable in a cable duct, installed overhead, or fixed to a masonry
structure (type C in compliance with IEC 364-5-523 1983) or without any other cables in contact
• operating temperature: maximum operating ambient temperature for the unit
• cable type: copper conductors, 70 °C PVC insulation (unless otherwise specified) or EPR 90 °C insulation
For further details refer to the attached electrical schematic.
ATTENTION
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OPERATING AND MAINTENANCE MANUAL
Chapter 6 - Starting
26
CHAPTER 6 EN
ENGLISH
STARTING
ATTENTION
Before starting this type of unit, ensure that all personnel involved have read and understood Chapter 2 “Safety”.
ATTENTION
10. To start the unit perform the following procedure (For more information consult Chapter 7 “Electronic
controller”)
From unit OFF (stand-by) press and release button to switch the unit on or off in chiller mode. With the unit
on LED is lit.
11. On three-phase power supply models make sure the compressor operates correctly (no anomalous noise and no
overheating) and check that the fans and the pump (if present) rotate in the correct direction.
If necessary, invert two phase wires of the power supply line.
12. Check that the pressure difference between the pressure gauge reading with the pump running and the reading
with the pump idle is higher than the available pressure head with the maximum pump flow rate. If the difference
is lower this means that the water flow rate is higher than the maximum permissible value. To avoid damaging the
pump increase the pressure drop in the hydraulic circuit, for example by partially closing a shut-off cock on the
pump outlet.
13. Models with high pressure centrifugal/axial flow fans:
Check that the outlet of the fans is correctly directed and that the pressure drops of the air ducting system are
approximately equal to the available pressure value. If the pressure drops are:
- higher, this means that there is a reduction in the flow rate of cooling air with consequent impairment of the
unit’s performance and possible tripping of the thermal cutouts even at relatively low ambient temperatures;
- lower, this means that the air flow rate may be too high creating a situation of potential risk for the fan motor in
the case of a centrifugal fan.
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OPERATING AND MAINTENANCE MANUAL
27 Chapter 6 - Starting
EN 14. If at the time of first startup the ambient temperature is high and the water temperature in the hydraulic circuit is
significantly higher than the operating value (e.g. 25-30 °C) this means that the chiller is starting in overloaded
conditions resulting in possible tripping of the protections. To reduce the overload you can progressively close
ENGLISH
(without closing it completely!) a valve at the chiller outlet to reduce the flow rate of water passing through it. As
the water temperature in the hydraulic circuit approaches the working value, the valve can be re-opened.
15. The unit is now ready to start operating.
If the thermal load is lower than that produced by the unit, the water temperature decreases until it reaches the
setpoint value set following the instructions. Electronic controller
Once the SETPOINT value has been reached the controller monitoring the water inlet temperature will stop the
compressor. In these conditions the water pump runs constantly.
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Chapter 7 - Electronic controller
28
CHAPTER 7 EN
ENGLISH
E LECTRO NIC C O N T R O L L E R
7.1 User interface
The icon is flashing during the countdown of the interval between defrost cycles.
The icon is steady on during the defrost cycle (not used).
Chiller operating mode icon.
Not used.
Lit if at least one condensing fan is running.
Compressors operating status icon, lit if the associated compressor is running.
Flashing if the compressor is in timer controlled starting mode.
Upper display
Shows a temperature value when lit.
If lit in programming mode show temperature setpoints
or differentials.
Clock icon (pumps, compressors operating hours).
When lit in programming mode shows the work load hours.
Flashing in the functions menu indicates the time remaining before
defrost start.
Shows a pressure value when lit. If lit in programming mode shows
pressure setpoints or differentials.
Lower display
Flashing if the pressure switch digital input is active with the pump running.
Flashing if at least one alarm is present
Lit if at least one of the water pumps is running.
FC (not used). AUX lit with tank auxiliary heater on.
Lit if heaters (anti-freeze) heaters are on.
Heat pump operating mode icon (not used).
Press once from the main mask to display the chiller setpoint.
Press twice from the main mask to display the real working setpoint (if present).
Press for 3 seconds from the main mask to edit the chiller setpoint.
Press once in programming mode to edit or confirm a parameter value.
Press once in the ALrM menu to reset the alarm.
Press once in the lower display probes menu to alternate the display of the circuits.
Press once to switch the unit ON or OFF in heat pump mode
(not used in chiller-only units).
Press once to switch the unit ON or OFF in chiller mode.
Press once to gain access to the functions menu.
Press once in programming mode to quit the parameters or parameter editing mode.
Press once from the main mask to display temperature/pressure values on the upper/lower display.
Press once in programming mode to scroll the parameters or decrease a parameter value.
Press once to display temperature/pressure values on the upper/lower display.
Press once in programming mode to scroll the parameters or increase a parameter value.
Press for 1 second in programming mode to change the parameters access level. See “7.11.1 Access to
parameters”.
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29 Chapter 7 - Electronic controller
BUTTONS FUNCTION
ENGLISH
In programming mode:
+ Press once from the main mask to display the “user” parameters;
Press twice from the main mask to display the “service” parameters.
BTWOT EOut PB1 Tank water outlet temperature probe (temperature control)
BCP1 CdP1 PB3 Circuit 1 high pressure temperature transducer (only with
electronic control)
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OPERATING AND MAINTENANCE MANUAL
Chapter 7 - Electronic controller
30
NOTE
EN
In case of a power loss, when power is restored the unit will be ON if it was ON at the time of power loss, and OFF if it was
OFF.
ENGLISH
7.5.1 St a r t f ro m t h e k e y p a d
From unit OFF (stand-by) press and release button to switch the unit on or off in chiller mode. With the unit on LED
is lit.
Stand-by mode is set each time the unit is turned off from chiller operating mode.. Also in stand-by the controller makes it
possible to:
• Display the measured values
• Manage the alarm situation by displaying and signalling.
• Programmable
When the unit is in stand-by the controller shows the label (. W on the display.
7.5.2 St a r t f ro m a d i g i t a l i n p u t
The unit can be switched on/off from a digital input configured as remote On/OFF.
The power-off command (local or remote) always assumes priority with respect to the power-on command. If the unit is
powered-off with a local command it must be powered back on with a local command.
When the unit is in OFF status from a digital input the controller shows the label . on the display.
7.6 Setpoint
7.6.1 Display the setpoint
To display the setpoint press and release the key.
With the unit in stand-by the lower display will show SetC (chiller set)
The upper display will show the set value.
7.6.2 Change the setpoint
To change the unit working setpoint press the key for at least 3 seconds and the working setpoint SetC (chiller set) will
appear in flashing mode.
The setpoint can be changed using the or buttons.
To save the new setpoint, press or wait for the time-out to exit programming mode.
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31 Chapter 7 - Electronic controller
UPL function Upload instrument parameters to the smart key (see 7.12).
COSn function Display and reset the number of starts of each compressor
Hour function Display and reset the running hours of the controlled loads
Display the percentage of operation of the proportional outputs for control of the
Cond function
condensing fans speed
uS function Display the percentage of operation of the proportional outputs (if present)
dF function Display the time remaining before the start of the defrost cycle (heat pumps only).
7.8.1 C r E n - E n a b l e o r d i s a b l e t h e s i n g l e c i r c u it
With the CrEn submenu the operation of a single circuit can be disabled for maintenance purposes or to isolate it in the event
of malfunctions.
Proceed as follows:
• Open the functions menu by pressing
• With the or buttons select the function CrEn on the lower display;
• Press . The lower display shows Cr1E while the upper display shows En;
• Use the or buttons to display the label Cr1E or Cr2E;
• Press the button for 3 seconds in correspondence with label Cr1E or Cr2E. The upper display shows En
in flashing mode;
• Use the or buttons to select label diS (circuit operation disabled) or En (circuit operation enabled);
• Press to confirm the set function and proceed to the next circuit (only the loads associated with the circuit
are disabled);
To exit the CrEn function and return to normal display mode press or wait for the time-out.
In normal operation if one of the circuits is set to diS the lower display shows a flashing label alternated with the parameter
shown at that time.
If circuit 1 is in diS mode the label shown on the lower display is b1dS = circuit 1 disabled.
If circuit 2 is in diS mode the label shown on the lower display is b2dS = circuit 2 disabled.
NOTE
Label b2dS is present only on units with two refrigerant circuits.
ATTENTION
The CrEn function is enabled also on single circuit units. If you proceed to disable the only circuit present on these
units, the unit will suspend its entire cooling capacity.
7.8.2 C O En - E n a b l e o r d i s a b l e t h e s i n g l e c o m p r e s s o r
With the COEn submenu the operation of a single compressor within a circuit can be disabled for compressor maintenance
purposes or to isolate it in the event of malfunctions.
The compressor status labels in the COEn function are:
• CO1E = operating status of compressor no. 1;
• CO2E = operating status of compressor no. 2;
• CO3E = operating status of compressor no. 3 (only two circuit units);
• CO4E = operating status of compressor no. 4 (only two circuit units);
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Chapter 7 - Electronic controller
32
ENGLISH
• Press ; the lower display shows CO1E while the upper display shows En
• Use the or buttons to select the required label on the lower display. The upper display shows En
• Press for 3 seconds in correspondence with the label identifying the compressor to be disabled
• The upper display shows flashing En; use or to select the diS(compressor operation disabled) or En
(compressor operation enabled) function
• Press to confirm the selected function and proceed to the next compressor
To exit the COEn function and return to normal display mode press or wait for the time-out.
7.8.3 COSn - Display and reset the number of compressor starts
The number of compressor starts can be viewed in the COSn submenu. The labels displayed are:
• C1S compressor 1 starts
• C2S compressor 2 starts
• C3S compressor 3 starts
• C4S compressor 4 starts
The number of starts is displayed in the lower display with a resolution of 10 starts. For example, if the number 2 is
displayed, the compressor starts are 20 in number.
To display the number of starts proceed as follows:
• Open the functions menu by pressing
• With the or buttons select the function COSn
• Press . The label of the single load C1S is shown on the upper display; the lower display shows the number
of starts multiplied by 10.
• With buttons or display all the configured compressors.
To return to normal display mode press or wait for the time-out.
To reset the number of compressor starts proceed as follows:
• Open the functions menu by pressing
• In function COSn use or to select the label C1S or C2S or C3S or C4S.
• Press for 3 seconds in correspondence with load C1S or C2S or C3S or C4S. The lower display now
shows the number of starts in flashing mode (reset in progress) and then the value “0” indicating that the
number has been reset.
• At this point the starts of the next compressor are displayed.
To exit the reset function and return to normal display mode press or wait for the time-out.
7.8.4 H o u r - D i s p l a y a n d r e s e t t h e r u n n i n g h o u rs o f t h e l o a d s
In the Hour submenu you can display the running hours of each compressor and also of the water pump. The labels displayed
are:
• CO1H compressor 1 running hours
• CO2H compressor 2 running hours
• CO3H compressor 3 running hours
• CO4H compressor 4 running hours
• EP1H evaporator water pump running hours
• EP2H evaporator second water pump running hours
As for the number of starts, the running hours are shown on the upper display with a resolution of 10 hours.
To view the running hours proceed as follows:
• Open the functions menu by pressing
• With the or buttons select the Hour function
• Press . The label of the single compressor is shown on the lower display; the upper display shows the
number of running hours multiplied by 10. The icon will be illuminated.
• With buttons or display all the configured compressors.
To return to normal display mode press or wait for the time-out.
To reset the running hours proceed as follows:
• Open the functions menu by pressing
• In the Hour function use or to select the label CO1H or CO2H or CO3H or CO4H or EP1H or
EP2H
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OPERATING AND MAINTENANCE MANUAL
33 Chapter 7 - Electronic controller
EN • Press for 3 seconds in correspondence with the compressor label CO1H or CO2H or CO3H or CO4H or
EP1H or EP2H; the upper display will show the running hours in flashing mode (reset in progress) followed
by 0 to confirm that the value has been reset, and then progresses to the next load.
ENGLISH
To exit the reset function and return to normal display mode press or wait for the time-out.
7.8.5 Cond - Display of percentage / number of condensing steps
In the functions menu you can view the working percentages of the fans proportional output.
Cnd1 Condensing fans control proportional output.
Proceed as follows to display:
• Open the functions menu by pressing
• With the or buttons select the Cond function
• Hold down button . The lower display shows Cnd1, the upper display shows the work percentage.
To return to normal display mode press or wait for the time-out.
In dual circuit units, to display the number of fan steps activated open the functions menu by pressing :
• With the or buttons select the Cond function
• Press . The lower display shows Cnd1, the upper display shows the number of steps activated.
Use or to select the label Cnd1 or Cnd2 on the lower display; the upper display shows:
To return to normal display mode press or wait for the time-out.
With this procedure you can reset all the alarms except for the compressor thermal cut-out alarms for which the
password will be required: 14.
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Chapter 7 - Electronic controller
34
ENGLISH
• Automatic muting: the buzzer is muted when the situation that caused the alarm ceases.
• Manual muting: press and release one of the buttons; the buzzer will be muted even if the alarm condition
persists.
7.10.3 General alarms list
Alarm codes and indications are composed of letters and numbers that identify different alarm types.
The first letter of the alarm label identifies the type as follows:
• Letter A = unit alarm
• Letter b = circuit alarm
• Letter C = compressor alarm
The following tables contain a description of the alarms managed by the electronic circuit board. Some of the alarms
mentioned may not be referable to all unit models.
Outputs block
COD. alarm
Compressor
Alarm reset
Alarm Trip
Description
Heaters
Alarm
Pump
Fan
AP1 Probe PB1 fault alarm A I X X X(1)
AP2 Probe PB2 fault alarm A I X X X(1)
AP3 Probe PB3 fault alarm A I X X X(1)
AP4 Probe PB4 fault alarm A I X X X(1)
AP5 Probe PB5 fault alarm A I X X X(1)
AP6 Probe PB6 fault alarm A I X X X(1)
APE1 Probe PB1.. Probe Pb8 of I/O expansion A I X X X
APE2 Probe PB1.. Probe Pb8 of I/O expansion A I X X X
APE3 Probe PB1.. Probe Pb8 of I/O expansion A I X X X
APE4 Probe PB1.. Probe Pb8 of I/O expansion A I X X X
APE5 Probe PB1.. Probe Pb8 of I/O expansion A I X X X
APE6 Probe PB1.. Probe Pb8 of I/O expansion A I X X X
APE7 Probe PB1.. Probe Pb8 of I/O expansion A I X X X
APE8 Probe PB1.. Probe Pb8 of I/O expansion A I X X X
AEFL Evaporator water pump pressure switch alarm A/M R X X(2) X X
AtE1 Evaporator water pump thermal cutout M I X(3) X X X(4)
AtE2 Evaporator second water pump thermal cutout M I X(3) X X X(4)
AEE EEprom alarm M I X X X
ALSF Phase sequence alarm A I X X X X
ASLA LAN communication with I/O expansion alarm A I X X X
ALc1 General unit alarm A/M I X X X
AEUn Evaporator inlet high temperature unloading indication A R
ACF1 Configuration alarm A I X X X
b(n)HP Circuit (n) high pressure switch (015÷351 models only) A/M R X X
b(n)HP Circuit (n) high pressure switch and/or compressor thermal alarm A/M R X X
(402÷602 models only)
b(n)LP Circuit (n) low pressure switch A/M R X X
b(n)AC Anti-freeze in chiller circuit (n) A/M R X X
b(n)Ac Signalling of anti-freeze in chiller circuit (n) A/M R
b(n)hP High condensing pressure transducer circuit (n) M I X
b(n)HP Low condensing pressure - (evaporation with low pressure transducer) A/M R X
transducer circuit (n)
AEht Evaporator water inlet high temperature alarm M I X X
b1tF Circuit 1 fans thermal alarm M I X
b(n)rC Circuit (n) recovery disabled signalling A I
C(n)tr Compressor (n) thermal alarm with AL47 = 0 – 1 M I X
TAEevo Tech 015÷602 The data in this manual are not binding and they can be modified by the manufacturer without notice. Reproduction of this manual is strictly prohibited
OPERATING AND MAINTENANCE MANUAL
35 Chapter 7 - Electronic controller
EN 3= Compressors stopped with only 1 water pump configured or with 2 water pumps configured and both in thermal alarm
state.
4= water heater elements off with only 1 water pump configured or with 2 water pumps configured and both in thermal alarm
ENGLISH
status (in this case the water heater elements are switched on only by the evaporator anti-freeze protection setpoint).
(n)= identifies circuit 1 or circuit 2
Key:
A= automatic
M= manual
R= delayed
I= instantaneous
7.10.4 Indications table
water heater
Cond. pump
Description
Anti-freeze
Deliv. Fan
Cir1 Cir2
Auxiliary
Elements
Heaters
support
CODE
Comp.
Alarm
Alarm
Cond.
Pump
Evap.
relay
fan
AEUn Evaporator unloading indication
b(n)Cu Unloading indication from condensing press. temp. circuit (n)
b(n)Eu Unloading indication from evaporator low temp. circuit (n)
C(n)Mn Compressor (n) maintenance
AEP1 Evaporator water pump maintenance
AEP2 Second evaporator pump maintenance
noL Indication of communication loss between keypad or
controller 2 remote terminals configured with same address
Atr(n) Remote terminal alarm
Display labels meaning AP1 probe PB1÷AP6 alarm probe PB6 alarm
Cause of trip Probe configured and converted value off range
Reset Probe not configured or converted value within range
Reset Automatic
Icon Flashing
Action Alarm relay + buzzer activated
7 . 1 0 . 6 H i g h p re s s u r e s w i t c h a l a r m ( 0 1 5 ÷ 3 5 1 m o d e l s o n l y )
7 . 1 0 . 7 H i g h p re s s u r e s w i t c h a l a r m a n d / o r c o m p r e s s o r t h e r m a l a l a r m ( 4 0 2 ÷ 6 0 2
models only)
Display labels meaning b1HP (circuit 1 high pressure digital input) and/or compressor thermal alarm
b2HP (circuit 2 high pressure digital input) and/or compressor thermal alarm
Cause of trip With unit in ON status and circuit high pressure switch input active and/or
compressor thermal alarm
Reset Input inactive
Reset Reset is always manual
Icon Flashing E
Action Alarm relay + buzzer activated
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OPERATING AND MAINTENANCE MANUAL
Chapter 7 - Electronic controller
36
7 . 1 0 . 8 L o w p r e s s u r e s w i t c h a l a rm EN
ENGLISH
b2LP (circuit 2 low pressure digital input)
Cause of trip With low pressure switch input of active circuit
The alarm is not signalled:
1. On compressor starting for time AL01
2. If time AL64 from activation of the digital input has not elapsed
Reset Input deactivation
Reset Automatic - becomes manual after AL05 trips / hour (reset procedure in
functions menu)
Icon Flashing E
Action Alarm relay + buzzer activated
7 . 1 0 . 9 H i g h p re s s u r e
Chiller Operation
Display labels b1AC (chiller mode circuit 1 anti-freeze alarm)
meaning b1Ac (chiller mode circuit 1 anti-freeze alarm indication)
With the alarm active and a dual circuit unit both the labels are displayed (b1AC-b2AC/b1Ac-b2Ac).
Cause of trip In operation and in stand-by remote OFF, if the anti-freeze control probe detects a temperature < set
AL26 for at least AL28 seconds.
Reset Anti-freeze control probe detects a temperature > set A26 + differential AL27.
Reset Automatic - becomes manual after AL29 trips / hour (reset procedure in functions menu).
Icon Flashing E
Action The compressors are stopped and the alarm label is displayed (b1AC b2AC) and the Alarm relay +
buzzer are activated
7 . 1 0 . 1 3 W a t e r d i f f e r e n t i a l p re s s u r e s w i t c h a l a r m
Each time the water pump is started the water differential pressure switch alarm is disregarded for time AL15 to allow the
hydraulic circuit to reach steady state conditions. In normal operating conditions, if the pressure switch is in alarm for time
AL17 the compressor is stopped and label AEFL is displayed: the water pump continues to run for additional time AL16
after which, if the pressure switch is still in alarm, the pump is stopped.
At this point the alarm persists with manual reset so it must be reset manually.
Parameter AL18 is the time for which the pressure switch must not be in alarm in order to allow a reset.
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OPERATING AND MAINTENANCE MANUAL
37 Chapter 7 - Electronic controller
EN
Display labels meaning AEFL (water differential pressure switch alarm)
Cause of trip The alarm is not acknowledged for time AL15 after starting of the water pump.
ENGLISH
ATTENTION
Activation of alarm relay + buzzer occurs only if the water differential pressure switch alarm is active during a normal
operating stage. Otherwise exclusively an illuminated signal is generated (flashing icon).
NOTE
The alarm is always automatic reset with the unit in stand-by or remote OFF (pump stopped).
Display labels meaning C1tr (compressor 1 thermal alarm) -…C4tr (compressor 4 thermal alarm)
Cause of trip With digital input active.
The alarm is not acknowledged for AL19 after compressor start.
Reset If ID inactive
Reset Manual from menu ALrM with password request
Icon Flashing E
Action Alarm relay + buzzer activated
Display labels meaning b1Cu (unloading indication from circuit 1 condenser coil)
b2Cu (unloading indication from circuit 2 condenser coil)
Cause of trip In operation if the probe configured as condensing pressure or temperature
control detects a value > CO44
Reset • if condensing pressure or temperature measures value < CO44 -
differential CO45
• with unloading active, after time setting Par. CO48
Reset Automatic
Icon Flashing E
Action Alarm relay + buzzer NOT activated
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OPERATING AND MAINTENANCE MANUAL
Chapter 7 - Electronic controller
38
ENGLISH
b2rC (circuit 2 recovery disabling signal)
Cause of trip In operation if the probe configured as condensing pressure control detects a
value > set rC06
Reset • If condensing pressure or temperature measures value < set rc06
- differential rC07
• From recovery disabling function activated after time set in
Par. rC08
Reset Automatic
Icon Flashing E
Action Alarm relay + buzzer NOT activated
7 . 1 0 . 1 9 Ev a p o r a t o r w a t e r p u m p g ro u p t h e r m a l a l a r m
7 . 1 0 . 2 0 Ph a s e m o n i t o r a l a r m
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OPERATING AND MAINTENANCE MANUAL
39 Chapter 7 - Electronic controller
NOTE
For unit configuration alarms “ACF1÷ACF9” and “AC10÷AC14”, contact technical assistance.
7.10.27 Display and delete the alarms log in the memory (ALOG function)
The function to display the alarm codes is active only if alarms are actually present.
• Enter the functions menu by pressing .
• Select the ALOG function.
• Press .
If no alarms are present, pressing is not enabled.
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OPERATING AND MAINTENANCE MANUAL
Chapter 7 - Electronic controller
40
• The lower display shows the label with the alarm code, while the upper display shows the label “n” with a EN
sequential number from 00 to 99.
• Scroll through all the alarms present press or .
ENGLISH
To exit the ALOG function and return to normal display mode press or wait for the time-out.
The memory has space for 99 alarms. Each alarm stored beyond this number will automatically overwrite the oldest alarm
(the alarms are displayed in ascending order from the oldest to the most recent).
• To clear the alarms log enter the functions menu.
• With the or buttons select the function ALOG on the lower display and press .
• Scroll the alarm labels until finding ArSt in the lower display. The upper display shows PASS.
• Press . Enter the deletion password (the password value to reset the alarms log is 14) and press to confirm.
• If the password is correct, the label ArSt flashes for 5 seconds to confirm the deletion. After deleting the
alarms log the system exits the functions menu automatically and returns to normal display mode.
• If the password is incorrect the message PASS appears again. If the correct password is not entered it is
anyway possible to scroll through the alarms in the memory with or .
To return to normal display mode press or wait for the time-out.
ATTENTION
ATTENTION
Configuration parameters “CF” are editable only with the unit in Stand-by.
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OPERATING AND MAINTENANCE MANUAL
41 Chapter 7 - Electronic controller
“Pr1”.
• Press , the upper display shows flashing “0”.
• To enter the password use or .
• If the password entered is incorrect, you will be prompted to enter it again. If the password is correct press
to display the parameters. The upper part of the display shows the first label “ALL”.
• To select the labels press or and then press . The lower display shows the label and the code of the
first parameter it contains; the upper display shows the associated value.
ATTENTION
Certain parameters may be read-only. If a parameter is read-only LEDs 1 and 2 will flash.
LED 4
LED 1
LED 2
LED 3
To exit programming mode and return to normal display mode press + simultaneously.
7.11.2 How to change a parameter value
• Enter programming mode;
• Press + simultaneously for 3 seconds
• Select the desired parameter.
• To change the value press .
• Change the value with or .
• Press to store the new value and to go to the code of the next parameter.
To exit, press + when a parameter is displayed, or wait 240 seconds without pressing any buttons.
NOTE
The new value you have entered is saved also when you exit the parameter setting function by waiting for it to time out
automatically without pressing .
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OPERATING AND MAINTENANCE MANUAL
Chapter 7 - Electronic controller
42
7 . 1 2 . 2 H o t - k e y p ro g r a m m i n g EN
ATTENTION
ENGLISH
Important: the hot-key saves the instrument parameters but it does not program them.
Step St01
4th Step
3rd Step
2nd Step
1st Step
OFF
Temperature
St07
7 . 1 3 . 5 N e u t r a l z o n e c o n t r o l ( f a c t o ry s e t t i n g )
In chiller mode, if the reference temperature is > Setpoint+Differential, the unit’s compressors are started in sequence in
accordance with the starting time lag outside the neutral zone.
In contrast, if the reference temperature is < Setpoint, the unit’s compressors are stopped in sequence in accordance with the
stopping time lag outside the neutral zone.
Moreover, to guarantee arrival at the temperature setpoint and rotation of the compressors, if the reference temperature is
within the neutral zone, the unit’s compressors are started in sequence, respecting the starting time lag in neutral zone. Still
within the neutral zone, after a programmable time interval the controller stops one compressor and, observing the
programmed rotation, starts another. Actions in the neutral zone are performed only if at least one of the unit’s compressors
is already running.
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OPERATING AND MAINTENANCE MANUAL
43 Chapter 7 - Electronic controller
7 . 1 3 . 6 C o mp re s s o r s r o t a t i o n
For correct operation in the compressors time the electronic controller manages rotation of compressor starts with different
logic, selectable by means of a parameter.
The possible choices are:
• Fixed sequence: the first compressor to start is always the last one to stop.
• Rotation by hours: the compressor that will be started is the one with the lowest number of running hours,
while the first to be stopped will be the one, among the running compressors, with the highest number of
running hours.
• Rotation by starts (factory setting): the compressor that will be started is the one, among those available,
with the lowest number of starts, while the first to be stopped will be the one, among the running compressors,
with the highest number of starts.
In two-circuit units it is also possible to choose whether to favour saturation or balancing of the compressors in each circuit.
7.13.7 Forced compressors rotation
For units that frequently operate at partial loads, the controller provides the facility to perform forced compressor rotations.
For circuits with more than one compressor although only one of which running, after programmable time the compressor is
stopped and starting of the available compressor is forced.
7 . 1 3 . 8 C o mp re s s o r s s t a r t i n g t i m e l i m i t a t i o n
If there are several compressors in a circuit but only one is running, after programmable running time the compressor is
stopped and another compressor is started (the first free compressor in accordance with the running hours or number of
starts).
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OPERATING AND MAINTENANCE MANUAL
Chapter 7 - Electronic controller
44
ENGLISH
ON
OFF
Ar1 Pb5 (BAT)
Ar2
NOTE
The anti-freeze heater option protects components of the hydraulic circuit for ambient temperatures down to -10 °C.
For lower ambient temperatures the circuit must be filled with a glycol anti-freeze product.
ATTENTION
NOTE
For high pressure axial fans the speed controller is integrated on the fan motor.
FA09
1st Step
OFF BHP
FA11 FA11
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OPERATING AND MAINTENANCE MANUAL
45 Chapter 7 - Electronic controller
Speed
(%) Chiller FA12
FA08 FA10
FA09
FA15
FA07
OFF
BCP1
FA13 FA11
NOTE
With configuration “without pump” there is a provision for an external pump.
In configurations with the double pump when the unit is started for the first time pump 1 is always started. On subsequent
starts the water pump having the smaller number of running hours will be started.
In the case of an alarm that blocks the currently running pump, the inactive pump will be started.
In addition, to maintain a balance between the running hours of the two pumps the controller automatically switches over the
two devices when a programmable threshold is reached (CO19).
OFF
Ar26 Pb5 (BAT)
Ar27
7.19 ModBus
The supervision system provides the facility to monitor and act on certain of the unit’s parameters by means of a remote
device using the RS485 port. The MODBUS communication mode for the controller features the following characteristics:
Baud Rate = 9600 bps
Data Bit = 8 bit
Parity = None
Stop Bit = 1
Start/stop= 4milliseconds of silence (approximately 3 characters)
Minimum time-out = 500 ms
For further information refer to the specific manual.
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OPERATING AND MAINTENANCE MANUAL
Chapter 7 - Electronic controller
46
ENGLISH
ATTENTION
Ensure these instructions are observed in full to avoid incorrect operation of the unit.
Display message
Forced display message
Remote terminals display forced presentation
Display presentation in STD-BY
Pr1 U User password 0 999
Unit
Compressors
Analogue inputs
Probes offset
Digital inputs
Relay outputs
Condensing proportional outputs
Modulating outputs
Remote terminal
CF54 U Configuration of remote terminal no. 1: 0 2
0= Absent
1= On board NTC probe
2= Without on board NTC probe
Operating logic
Chiller / heat pump mode selection
CF59 U Chiller / heat pump mode selection: 0 2
0= From keypad
1= From digital input
2= From analogue input
Automatic change-over
Unit of measurement selection
Mains frequency selection
CF63 U/S Mains frequency selection: 0 2
0= 50 Hz
1= 60 Hz
2= Continuous power input (to use if the PWM outputs for control
of the condensing fans are not used)
ATTENTION
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OPERATING AND MAINTENANCE MANUAL
47 Chapter 7 - Electronic controller
Dynamic setpoint
Energy saving
Pr1 U User password 0 999
Compressors plant
Compressor
Capacity controls (INACTIVE FUNCTION)
Compressor starting
Compressors rotation - balancing - temperature control
Evaporator water pump
CO19 U No. of hours for forced rotation of evaporator pumps. 0 999 10 Hours 10 Hours
Condenser water pump
Maintenance of loads
Pump down
Evaporator unloading
Condenser unloading
Compressors liquid injection function
Management of resources in neutral zone operation
Evaporator water low temperature unloading
Time controlled pump down
Compressor with modulating control
Compressor forced rotation function
Maintenance of loads
Unit capacity control
Pr1 U User password 0 999
Condensing fans
Operation in chiller mode
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OPERATING AND MAINTENANCE MANUAL
Chapter 7 - Electronic controller
48
ENGLISH
3-4 Fans step (chiller mode operation)
3-4 Fans step (heat pump mode operation)
Pre-ventilation in heat pump mode
Pr1 U User password 0 999
Defrosting
Forced defrost
Defrost mode
Defrost start end from analogue input
Delivery fan operation in defrost
Defrost with condensing fans
Hybrid exchangers
Dynamic setpoint in defrosting
Pr1 U User password 0 999
Heat recovery
Pr1 U User password 0 999
Alarms
High alarm
Compressor oil alarm
Water differential pressure switch alarm
Compressors thermal alarm
Pump-down alarm
Anti-freeze alarm in chiller mode
Anti-freeze alarm in heat pump mode
Compressors discharge high temperature
Generic unit shut-down alarm
Alarm relay
Alarms log - compressors thermal alarm reset password
Compressor oil alarm management
Unit generic block / signalling alarm no. 2
High pressure alarm reset
Condenser side water pump flow switch alarm
Evaporator water inlet high temperature alarm
Domestic hot water pump flow switch alarm
Solar panels water pump flow switch alarm
Domestic hot water heater thermal alarm
Selection of the anti-freeze alarm reset type
Domestic hot water pump thermal alarm
Compressor oil alarm
Compressor thermal alarm
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OPERATING AND MAINTENANCE MANUAL
49 Chapter 7 - Electronic controller
7 . 2 1 . 2 P a r a m e t e rs s e t t i n g
The following table shows the setting of controller parameters on the basis of the various configurations established for the
entire range of units.
Certain functions may not be active or available on all models (hence the associated parameters may not be visible on the
controller).
If the parameter is not present in the “Value” column, refer to the options listed on the right hand side of the table.
protection
Value
Level
UM
Yes
No
ST01 7.0 °C U
ST04 45.0 °C U
ST07 2.0 °C U
ST08 2.0 °C U
See Ch.
CF54 -- U
7.21.3
CF59 0 -- U
CF63 (*) 0 -- U
CF64 1 -- U
CO19 4 10 Hours U
(081-161)
ON/OFF
control
Value
Level
Step
UM
Yes
No
ST01 7.0 °C U
ST04 45.0 °C U
ST07 2.0 °C U
ST08 2.0 °C U
See Ch.
CF54 -- U
7.21.3
CF59 0 -- U
CF63(*) 0 -- U
CF64 1 -- U
CO19 4 10 Hours U
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OPERATING AND MAINTENANCE MANUAL
Chapter 7 - Electronic controller
50
EN
TAEevo Tech 201÷351
Freeze
ENGLISH
Fans control Hydraulic unit
protection
Phase chopping
Parameter
ON/OFF
Inverter
control
control
Value
Level
P3 +
UM
P5+
Yes
No
Sp
P3
P5
P3
P5
ST01 7.0 °C U
ST04 45.0 °C U
ST07 2.0 °C U
ST08 2.0 °C U
See Ch.
CF54 -- U
7.21.3
CF59 0 -- U
CF64 1 -- U
CO19 4 10 Hours U
Electronic
control
control
Value
Level
P3 +
Step
UM
P5+
Yes
No
Sp
P3
P5
P3
P5
ST01 7.0 °C U
ST04 45.0 °C U
ST07 2.0 °C U
ST08 2.0 °C U
See Ch.
CF54 -- U
7.21.3
CF59 0 -- U
CF64 1 -- U
CO19 4 10 Hours U
7 . 2 1 . 3 Pa r a m e t e r s d e p e n d e n t o n r e m o t e t e r m i n a l k i t
Remote
terminal
Parameter
kit
Level
UM
Yes
No
CF54 -- U 0 2
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OPERATING AND MAINTENANCE MANUAL
51 Chapter 8 - Other components
EN CHAPTER 8
ENGLISH
O TH ER C O M P O N E N T S
8.1 Compressor motor protection
The unit is equipped with an internal motor protection system by means of a power circuit breaker.
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Chapter 8 - Other components
52
ENGLISH
pressure setpoint values set on the electronic controller.
By means of the values read by these transducers the following functions of each circuit can be provided separately:
• high pressure alarm;
• unloading for high pressure;
• measurement of high pressure values.
Therefore, if pressure in one circuit increases with respect to the preset limit value, an alarm signal can be tripped to stop the
unit or stop one or more compressors after a programmable time interval.
ATTENTION
Adopt all the possible precautions in order to prevent accidental contact with electrically live parts.
The voltage present in the electrical cabinet can reach values that are potentially fatal for humans.
1 10
Sensitivity
H H
S S
L L
Dual Function
Fill Empty
B Sensitivity adjustment
Power on the system; the range
green LED will switch
steady on.
Y3 Y1 22 A2 24 21
B A
L 250 : ÷ 5 K :
Adjusting potentiometer B changes the
S 5 K : ÷ 100 K :
sensitivity range of potentiometer A
H 50 K:÷ 500 K:
ATTENTION
The level sensor has been calibrated to function with 250kOhm sensitivity (position A=5, B=H on the “Empty” side).
Calibration of the level sensor is performed by the manufacturer so it must not be altered.
ATTENTION
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OPERATING AND MAINTENANCE MANUAL
53 Chapter 9 - Operation and maintenance
EN CHAPTER 9
ENGLISH
9.2 Maintenance
ATTENTION
Before installing or operating these units, ensure that all personnel involved have read and understood Chapter 2
“Safety”
Any task that requires the panelling to be opened must be performed only with the unit powered off and disconnected
from the electrical supply.
To access the refrigerant circuit components use the wrench supplied with the unit and open the latches securing front
panel (A).
To access the evaporator and hydraulic circuit components use a screwdriver to undo the screws fixing panel (B).
To access the electrical circuit components remove front panel (C).
For models TAEevo Tech from 081 to 602:
To access the components of the refrigerant circuit open the latches securing panel (A). You can also access the refrigerant
circuit components by removing the side panels (B). Access to the evaporator and the hydraulic circuit components is
possible by removing rear panel (F) or side panels (D), (E).
F
B
B B
A
F C C
F
E
B
A
B
D
D B
B A
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Chapter 9 - Operation and maintenance
54
ENGLISH
To drain the exchangers proceed as follows:
For units with tank and finned core exchanger:
Drain cock
After having emptied the hydraulic system open the drain cocks and the bleed cock and wait until all the water in the
storage tank is drained off.
When a pump is installed use special caution to ensure it is emptied, draining off any water that has collected in the impeller.
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OPERATING AND MAINTENANCE MANUAL
55 Chapter 9 - Operation and maintenance
1 1 6 1
ENGLISH
OPERATION
day month months year
Check control panel display for any alarm signals. ¡
Check that the water outlet temperature is within the prescribed interval. ¡
Check that water inlet temperature is in compliance with the value utilised for selection of
¡
the unit. (*)
In units complete with a hydraulic unit, check that the pressure in the tank (with pump
¡
stopped) is approximately 0.5 bar.
In units equipped with a hydraulic unit check that the difference between the pump outlet
pressure and suction pressure (measured on the pressure gauge with pump stopped) is within ¡
the prescribed range and not lower than the pump maximum flow rate value.
Clean the water filter.
¡
The water filter should be cleaned one week after the first start-up of the unit.
Check that the liquid sight glass is always full or shows a minimum passage of bubbles when
¡
the compressor is running.
Check that the unit’s current absorption is within the data plate values. (*) ¡
Carry out visual inspection of refrigerant circuit, looking out for any deterioration of the
¡
piping or any traces of oil which might indicate a refrigerant leak.
Check the condition and safety of piping connections. ¡
Check the condition and safety of wiring and electrical connections. ¡
Check that ambient air temperature is commensurate with the value utilised when selecting
¡
the dryer. Check that the area in which the unit is installed is well-ventilated.
Make sure that the fan starts automatically.
Thoroughly clean the fins of the condenser with soft brush and/or jet of clean compressed
¡
air.
Check that the grilles of the dryer are free from dirt and any other obstructions.
Clean condenser fins with a mild detergent. ¡
(*) For this purpose use specific test meters.
ATTENTION
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OPERATING AND MAINTENANCE MANUAL
Chapter 10 - Troubleshooting
56
CHAPTER 10 EN
ENGLISH
TROUBLESHOOTING
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OPERATING AND MAINTENANCE MANUAL
57 Chapter 10 - Troubleshooting
pressure switch FLOW is clogged. Pressure difference between Perform the alarm reset
alarm trips. inlet and outlet below procedure to restart the unit (see
25mbar; Chapter 7 “Electronic
Alarm displayed: • Display shows code AEFL; controller”).
AEFL
• General alarm relay trip.
C2 C2.1 Check the pump electrical
The pump does not work or • See C1.1; supply and, if necessary, invert
rotates in the opposite • General alarm relay trip. two of the phases.
direction (three-phase Perform the alarm reset
power supply). procedure to restart the unit (see
Chapter 7 “Electronic
controller”).
C3 C3.1 Invert water inlet and outlet.
Water inlet-outlet inverted • See C1.1; Perform the alarm reset
(units without hydraulic • General alarm relay trip. procedure to restart the unit (see
kit). Chapter 7 “Electronic
controller”).
D D1 D1.1 Repair or replace the fan.
High pressure switch (HP) The fan doesn’t work. • Refrigerant compressor Where fitted, check the circuit
trip (015÷351 models stops; breaker of the fan.
only) • Display shows code b(n)HP Perform the alarm reset
alternating with value of procedure to restart the unit (see
Alarm displayed: BTOWT; Chapter 7 “Electronic
b(n)HP controller”).
• General alarm relay trip;
Check the fan speed control
system.
D2 D2.1 If the unit is installed in an
Ambient air temperature • Ambient air temperature enclosed place, reduce ambient
too high. higher than maximum temperature to within the
permitted value; prescribed limits, for example
• See D1.1. by increasing room ventilation.
Perform the alarm reset
procedure to restart the unit (see
Chapter 7 “Electronic
controller”).
D3 D3.1 Change the position of the unit
Recirculation of warm air • Condenser cooling air or the position of any nearby
due to incorrect installation. temperature higher than obstructions in order to prevent
maximum permitted value; recirculation.
• See D1.1. Perform the alarm reset
procedure to restart the unit (see
Chapter 7 “Electronic
controller”).
D4 D4.1 Clean the condenser fins.
See A3. See D1.1. Perform the alarm reset
procedure to restart the unit (see
Chapter 7 “Electronic
controller”).
D5 D5.1 Remove the obstruction from
See A4. See D1.1. the front surface of the
compressor.
Perform the alarm reset
procedure to restart the unit (see
Chapter 7 “Electronic
controller”).
D6 D6.1 Restore thermal load to within
Thermal load too high. • Water outlet temperature too prescribed limits if possible.
high; Perform the alarm reset
• Refrigerant compressor procedure to restart the unit (see
stops; Chapter 7 “Electronic
controller”).
• General alarm relay trip.
The data in this manual are not binding and they can be modified by the manufacturer without notice. Reproduction of this manual is strictly prohibited TAEevo Tech 015÷602
OPERATING AND MAINTENANCE MANUAL
Chapter 10 - Troubleshooting
58
ENGLISH
trip and/or compressor stops; breaker of the fan.
protection trips (402÷602 • Display shows code b(n)HP Perform the alarm reset
models only) alternating with value of procedure to restart the unit (see
BTOWT; Chapter 7 “Electronic
Alarm displayed: controller”).
• General alarm relay trip;
b(n)HP Check the fan speed control
system.
E2 E2.1 If the unit is installed in an
Ambient air temperature • Ambient air temperature enclosed place, reduce ambient
too high. higher than maximum temperature to within the
permitted value; prescribed limits, for example
• See D1.1. by increasing room ventilation.
Perform the alarm reset
procedure to restart the unit (see
Chapter 7 “Electronic
controller”).
E3 E3.1 Change the position of the unit
Recirculation of warm air • Condenser cooling air or the position of any nearby
due to incorrect installation. temperature higher than obstructions in order to prevent
maximum permitted value; recirculation.
• See D1.1. Perform the alarm reset
procedure to restart the unit (see
Chapter 7 “Electronic
controller”).
E4 E4.1 Clean the condenser fins.
See A3. See D1.1. Perform the alarm reset
procedure to restart the unit (see
Chapter 7 “Electronic
controller”).
E5 E5.1 Remove the obstruction from
See A4. See D1.1. the front surface of the
compressor.
Perform the alarm reset
procedure to restart the unit (see
Chapter 7 “Electronic
controller”).
E6 E6.1 Restore thermal load to within
Thermal load too high. • Water outlet temperature too prescribed limits if possible.
high; Perform the alarm reset
• Refrigerant compressor procedure to restart the unit (see
stops; Chapter 7 “Electronic
controller”).
• General alarm relay trip.
E7 E7.1 Call in a qualified refrigeration
Thermal load too high with • The head and the body of the engineer to check for leaks and
insufficient refrigerant compressor are very hot; eliminate them.
charge in circuit (see also • The compressor stops and Have the circuit charged by a
A5). attempts to restart after a qualified refrigeration engineer.
short time (even few
seconds).
• Compressor thermal
protection trips
• Display shows message
C(n)tr
• LED of general alarm icon
illuminates.
E8 E8.1 Invert the position of two phase
Incorrect rotation direction Refrigerant is not wires of the power supply.
of scroll compressor (three- compressed and the unit
phase units only). is unable to provide
cooling action.
TAEevo Tech 015÷602 The data in this manual are not binding and they can be modified by the manufacturer without notice. Reproduction of this manual is strictly prohibited
OPERATING AND MAINTENANCE MANUAL
59 Chapter 10 - Troubleshooting
The data in this manual are not binding and they can be modified by the manufacturer without notice. Reproduction of this manual is strictly prohibited TAEevo Tech 015÷602
OPERATING AND MAINTENANCE MANUAL
Chapter 10 - Troubleshooting
60
ENGLISH
AtE1/AtE2 has tripped because the • General alarm relay trip; pressure drop by partially
pump thermal cutout. water flow rate was too closing, for example, a pump
• Refrigerant compressor and
high. outlet cock.
pump stop;
• The display shows the
message AtE1/AtE2
alternating with the value of
the BTWOT probe;
• Pressure difference read on
the pressure gauge with
pump running and pump
stopped is lower than the
available pressure head with
pump maximum flow rate.
K2 K2.1 Reset thermal cutout.
The grille through which • See problem; Remove obstruction from
the pump cooling air flows • General alarm relay trip; grille.
is obstructed.
• Refrigerant compressor and
pump stop.
K3 K3.1 Reset thermal cutout.
Pump malfunctioning. • See problem; Renew pump.
• General alarm relay trip;
• Refrigerant compressor and
pump stop;
• Pump current input higher
than nominal value;
• Pump noise levels may be
anomalous.
L L1 L1.1 Power off the unit and then
Alarm Configuration error. Code ACFx flashing on power it on again.
ACFx display and unit shuts If this doesn’t solve the
down. problem, contact the nearest
service centre.
M M1 M1.1 Power off the unit and then
Alarm Processor is not saving data • Unit not working; power it on again.
AEE correctly. • Code AEE flashing on If this doesn’t solve the
display; problem, contact the nearest
service centre.
• LED of general alarm icon
illuminates.
TAEevo Tech 015÷602 The data in this manual are not binding and they can be modified by the manufacturer without notice. Reproduction of this manual is strictly prohibited