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19-09 - Assembly of The Main Valve

The document provides assembly instructions for various components of a main valve in 3 steps: 1) Assembly of the pitot tube, including inserting the pitot tube into the body and screwing on a fitting. 2) Assembly of the nozzle, including pulling o-rings over the nozzle and screwing it into the body using an assembly tool. 3) Assembly of other components like the O-ring disc, piston and back up ring, and optional luproseal seal. Precise steps and requirements are defined for each assembly along with needed supplies, tools, and torque specifications.

Uploaded by

Ibhar Santos Mumenthey
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
50 views19 pages

19-09 - Assembly of The Main Valve

The document provides assembly instructions for various components of a main valve in 3 steps: 1) Assembly of the pitot tube, including inserting the pitot tube into the body and screwing on a fitting. 2) Assembly of the nozzle, including pulling o-rings over the nozzle and screwing it into the body using an assembly tool. 3) Assembly of other components like the O-ring disc, piston and back up ring, and optional luproseal seal. Precise steps and requirements are defined for each assembly along with needed supplies, tools, and torque specifications.

Uploaded by

Ibhar Santos Mumenthey
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
You are on page 1/ 19

Assembly of the

Main Valve
Series 810 and 820

Assembly of the Main Valve | LESER GmbH & Co. KG | 26.12.16 | Rev. 00

Objectives
Objectives
Assembly of the
Disassembly
of the pilot
pitot tube
supply
filter
Disassembly of the manual
Assembly of the nozzle
blowdown

Objectives of the presentation


Increase special knowledge

Aim of this presentation is to explain the assembly of the


Main Valve.

Assembly of the
O-Ring
Disassembly
of the
remote
disc / stainless steel disc
sensing
Assembly of the
piston
Disassembly
of the
piston
back up ring
and disc
Assembly of the luproseal
Disassembly of the piston
OC R20
Assembly of the
piston
Disassembly
of the
luproseal
and R20
disc
OC
Assembly of the piston
Disassembly the disc
and liner
Assembly of the piston
Disassembly of the seat
with liner and body
Assembly of the
toppitot
platetube
Disassembly
of the

Assembly of the Main Valve | LESER GmbH & Co. KG | 26.12.16 | Rev. 00

2 / 19

Objectives
Assembly of
Disassembly
of
the pilot
Assembly
ofthe
the
pitot tube
supply
filter
pitot
tube

Assembly Instructions
Assembly of the pitot tube

Disassembly of the manual


Assembly of the nozzle
blowdown

Assembly of the
O-Ring
Disassembly
of the
remote
disc / stainless steel disc
sensing

Span body [1] with outlet on test


bench

Assembly of the
piston
Disassembly
of the
piston
back up ring
and disc

Insert pitot tube [2] in body [1]

Assembly of the luproseal


Disassembly of the piston
OC R20

Complete with tube [3] (depends on


nominal size)

Assembly of the
piston
Disassembly
of the
luproseal
and R20
disc
OC
Assembly of the piston
Disassembly the disc
and liner
4
Assembly of the piston
Disassembly of the seat
with liner and body
Assembly of the
toppitot
platetube
Disassembly
of the

1. Steps Descriptions

Cover O-ring [63] (O-ring is 9,


19x2,62) with soapy water and pull
on fitting [4]
Make sure that O-rings are twist free
Screw fitting [4] in body [1]
While tightening fitting [4], align pitot
tube [2] in direction of inlet with pitot
tube assembly tool
Make sure that inlet of pitot tube is
aligned within approx. 5

Assembly of the Main Valve | LESER GmbH & Co. KG | 26.12.16 | Rev. 00

3 / 19

Objectives
Assembly of
Disassembly
of
the pilot
Assembly
ofthe
the
pitot tube
supply
filter
pitot
tube

Assembly Instructions
Assembly of the pitot tube

Disassembly of the manual


Assembly of the nozzle
blowdown

2. Supplies
5

Assembly of the
O-Ring
Disassembly
of the
remote
disc / stainless steel disc
sensing

Molycote D paste

Assembly of the
piston
Disassembly
of the
piston
back up ring
and disc

Lubricate components acc. to LID

Assembly of the luproseal


Disassembly of the piston
OC R20
Assembly of the
piston
Disassembly
of the
luproseal
and R20
disc
OC

Soapy water

3. Tools

Hook tool for O-rings

Assembly of the piston


Disassembly the disc
and liner

Helpful: Pitot tube-assembly tool

Assembly of the piston


Disassembly of the seat
with liner and body

Open-end wrench acc. to LID

Assembly of the
toppitot
platetube
Disassembly
of the
6

Torque wrench (Tightening torques


acc. to LID)
4. Appliance
Test bench

Assembly of the Main Valve | LESER GmbH & Co. KG | 26.12.16 | Rev. 00

4 / 19

Objectives
Assembly of the
Disassembly
of the pilot
pitot tube
supply
filter

Assembly Instructions
Assembly of the nozzle

Disassembly of the manual


Assembly of
Assembly
ofthe
thenozzle
nozzle
blowdown

1
2

Assembly of the
O-Ring
Disassembly
of the
remote
disc / stainless steel disc
sensing

1. Steps Descriptions
Mount the POSV with inlet

Assembly of the
piston
Disassembly
of the
piston
back up ring
and disc

Pull O-ring [61] and back up ring [62] on


nozzle [5]

Assembly of the luproseal


Disassembly of the piston
OC R20

Cover O-ring with soapy water

Assembly of the
piston
Disassembly
of the
luproseal
and R20
disc
OC
Assembly of the piston
Disassembly the disc
and liner
Assembly of the piston
Disassembly of the seat
with liner and body
Assembly of the
toppitot
platetube
Disassembly
of the

Make sure that O-rings are twist free


Screw nozzle [5] into body [1] by
hand
Install nozzle assembly tool in that
order: protection cap; adapter;
socket wrench; socket extension;
guide; fix guide with three nuts
Screw nozzle [5] in with torque wrench

Assembly of the Main Valve | LESER GmbH & Co. KG | 26.12.16 | Rev. 00

5 / 19

Objectives
Assembly of the
Disassembly
of the pilot
pitot tube
supply
filter

Assembly Instructions
Assembly of the nozzle

Disassembly of the manual


Assembly of
Assembly
ofthe
thenozzle
nozzle
blowdown

2. Supplies

Assembly of the
O-Ring
Disassembly
of the
remote
disc / stainless steel disc
sensing

Molykote D Paste
Soapy water

Assembly of the
piston
Disassembly
of the
piston
back up ring
and disc

Lubricate components acc. to LID

Assembly of the luproseal


Disassembly of the piston
OC R20
Assembly of the
piston
Disassembly
of the
luproseal
and R20
disc
OC
Assembly of the piston
Disassembly the disc
and liner

3. Tools
Nozzle-assembly tool acc nominal
size

Assembly of the piston


Disassembly of the seat
with liner and body

Depth caliper
Torque wrench with square drive
(Tightening torques acc. to LID)

Assembly of the
toppitot
platetube
Disassembly
of the

10

4. Appliance
Test bench

Assembly of the Main Valve | LESER GmbH & Co. KG | 26.12.16 | Rev. 00

6 / 19

Objectives
Assembly of the
Disassembly
of the pilot
pitot tube
supply
filter
Disassembly of the manual
Assembly of
Assembly
ofthe
thenozzle
nozzle
blowdown
Assembly of the
O-Ring
Disassembly
of the
remote
disc / stainless steel disc
sensing
Assembly of the
piston
Disassembly
of the
piston
back up ring
and disc
Assembly of the luproseal
Disassembly of the piston
OC R20
Assembly of the
piston
Disassembly
of the
luproseal
and R20
disc
OC
Assembly of the piston
Disassembly the disc
and liner
Assembly of the piston
Disassembly of the seat
with liner and body
Assembly of the
toppitot
platetube
Disassembly
of the

Assembly Instructions
Assembly of the nozzle

Check nozzle projection hs


Nominal size, Orifice

hs +2,5 / -0,5 [mm]

1x2 D, E, F, G

85,3

1,5x2 D, E, F, H

96,3

1,5x3 G,H

106,8

1,5x3 J

112,8

2x3 G, H, J

115,8

2x3 K+

120,8

3x4 J, K, L

134,3

3x4 N+

154,3

4x6 L, M, N

167,3

4x6 P

181,3

4x6 P+

190,3

6x8 Q, R

258,8

6x8 R+

268,8

8x10 T

324,3

8x10 T+

334,3

Assembly of the Main Valve | LESER GmbH & Co. KG | 26.12.16 | Rev. 00

7 / 19

Objectives
Assembly of the
Disassembly
of the pilot
pitot tube
supply
filter

Assembly Instructions

Assembly of the O-Ring disc / stainless steel disc

Disassembly of the manual


Assembly of the nozzle
blowdown

1. Steps Descriptions
Cover O-ring [7.3] with soapy water

Assembly of
O-Ring
Assembly
ofthe
the
O-Ring
Disassembly
of
the
remote
disc
disc // stainless
stainlesssteel
steeldisc
sensing

Place O-ring [7.3] into disc [7.1]


Make sure that O-ring is twist free
Place disc retainer [7.2] into disc [7.1]
Screw on nut [7.4]

Assembly of the
piston
Disassembly
of the
piston
back up ring
and disc

Secure nut by two prick punches

Assembly of the luproseal


Disassembly of the piston
OC R20
Assembly of the
piston
Disassembly
of the
luproseal
and R20
disc
OC
Assembly of the piston
Disassembly the disc
and liner

Assembly of the piston


Disassembly of the seat
with liner and body
Assembly of the
toppitot
platetube
Disassembly
of the

Assembly of the Main Valve | LESER GmbH & Co. KG | 26.12.16 | Rev. 00

8 / 19

Objectives
Assembly of the
Disassembly
of the pilot
pitot tube
supply
filter
Disassembly of the manual
Assembly of the nozzle
blowdown

Assembly Instructions

Assembly of the O-Ring disc / stainless steel disc


2. Supplies

Assembly of
O-Ring
Assembly
ofthe
the
O-Ring
Disassembly
of
the
remote
disc
disc // stainless
stainlesssteel
steeldisc
sensing

Soapy water
Lubricate components acc. to LID

Assembly of the
piston
Disassembly
of the
piston
back up ring
and disc
Assembly of the luproseal
Disassembly of the piston
OC R20

3. Tools
Ring wrench acc. to LID

Assembly of the
piston
Disassembly
of the
luproseal
and R20
disc
OC
Assembly of the piston
Disassembly the disc
and liner
Assembly of the piston
Disassembly of the seat
with liner and body
Assembly of the
toppitot
platetube
Disassembly
of the

Torque wrench (Tightening torques


acc. to LID)
4. Appliance
None

Assembly of the Main Valve | LESER GmbH & Co. KG | 26.12.16 | Rev. 00

9 / 19

Objectives
Assembly of the
Disassembly
of the pilot
pitot tube
supply
filter

Assembly Instructions

Assembly of the piston and back up ring

Disassembly of the manual


Assembly of the nozzle
blowdown

1. Steps Descriptions

Assembly of the
O-Ring
Disassembly
of the
remote
disc / stainless steel disc
sensing

Put piston top [6.2] and piston body [6.1] with O-ring [6.3] and back up ring [6.4]
together

Assembly of
piston
Assembly
ofthe
the
piston
Disassembly
of
the
piston
back
and
back up
upring
ring
and disc

Screw piston top [6.2] and piston body [6.1] together with allen head screws [6.6]

Lubricate O-ring and guide rings [6.5] with Halocarbon 56 S acc. to LID

Assembly of the luproseal


Disassembly of the piston
OC R20
Assembly of the
piston
Disassembly
of the
luproseal
and R20
disc
OC

2. Supplies

Assembly of the piston


Disassembly the disc
and liner

Halocarbon 56 S
Lubricate components acc. to LID

Assembly of the piston


Disassembly of the seat
with liner and body

3
2

Assembly of the
toppitot
platetube
Disassembly
of the

3. Tools
Torque wrench with allen key acc. to LID
Torque wrench (Tightening torques acc. to
LID

4. Appliance
Parallel vice with aluminium jaws

Assembly of the Main Valve | LESER GmbH & Co. KG | 26.12.16 | Rev. 00

10 / 19

Objectives
Assembly of the
Disassembly
of the pilot
pitot tube
supply
filter

Assembly Instructions

Assembly of the luproseal OC R20 (optional only)

Disassembly of the manual


Assembly of the nozzle
blowdown

1. Steps Descriptions
Put piston top [6.2] and piston body
[6.1] with luproseal lip seal [6.3]
together

Assembly of the
O-Ring
Disassembly
of the
remote
disc / stainless steel disc
sensing
Assembly of the
piston
Disassembly
of the
piston
back up ring
and disc

Screw piston top [6.2] and piston body


[6.1] together with allen screws [6.6]

Assembly of
Assembly
ofthe
theluproseal
luproseal
Disassembly of the piston
OC R20
Assembly of the
piston
Disassembly
of the
luproseal
and R20
disc
OC
Assembly of the piston
Disassembly the disc
and liner
Assembly of the piston
Disassembly of the seat
with liner and body
Assembly of the
toppitot
platetube
Disassembly
of the

2. Supplies
2

None
3

3. Tools
Ratchet with allen key acc. to LID
4. Appliance
Parallel vice with aluminum jaws

Assembly of the Main Valve | LESER GmbH & Co. KG | 26.12.16 | Rev. 00

11 / 19

Objectives
Assembly of the
Disassembly
of the pilot
pitot tube
supply
filter

Assembly Instructions
Assembly of the piston and disc

Disassembly of the manual


Assembly of the nozzle
blowdown

1. Steps Descriptions

Assembly of the
O-Ring
Disassembly
of the
remote
disc / stainless steel disc
sensing

Screw piston compl. [6] and disc [7]


unit out of step 9.6 and 9.5
together with hexagon screw [58]

Assembly of the
piston
Disassembly
of the
piston
back up ring
and disc
Assembly of the luproseal
Disassembly of the piston
OC R20

2. Supplies

Assembly of
piston
Assembly
Disassembly
ofthe
of
the
the
piston
luproseal
disc
and
disc
OC R20

None

Assembly of the piston


Disassembly the disc
and liner
Assembly of the piston
Disassembly of the seat
with liner and body
Assembly of the
toppitot
platetube
Disassembly
of the

3. Tools
Socket wrench acc. to LID
Torque wrench (Tightening torques
acc. to LID)
4. Appliance
None

Assembly of the Main Valve | LESER GmbH & Co. KG | 26.12.16 | Rev. 00

12 / 19

Objectives
Assembly of the
Disassembly
of the pilot
pitot tube
supply
filter
Disassembly of the manual
Assembly of the nozzle
blowdown

Assembly Instructions
Assembly of the piston and liner

1. Steps Descriptions

Moisten cylinder of liner [8] with


Halocarbon 56 S

Assembly of the
O-Ring
Disassembly
of the
remote
disc / stainless steel disc
sensing

Put guide rings [6.5] on unit


out of 9.7
Insert piston complete [6] into liner [8]

carefully for nominal size 1x22x3

from bottom and for 3x48x10 from

top of liner [8]

Check visual whether there is a gap


of approx. 2-10 mm at each guide
ring

Assembly of the
piston
Disassembly
of the
piston
back up ring
and disc

Make sure that piston [6] is free-m oving in liner [8] over its full length!

Assembly of the luproseal


Disassembly of the piston
OC R20
Assembly of the
piston
Disassembly
of the
luproseal
and R20
disc
OC
Assembly
ofthe
thepiston
piston
Assembly of
Disassembly the disc
and liner
liner
Assembly of the piston
Disassembly of the seat
with liner and body

Assembly of the
toppitot
platetube
Disassembly
of the

Assembly of the Main Valve | LESER GmbH & Co. KG | 26.12.16 | Rev. 00

13 / 19

Objectives
Assembly of the
Disassembly
of the pilot
pitot tube
supply
filter
Disassembly of the manual
Assembly of the nozzle
blowdown
Assembly of the
O-Ring
Disassembly
of the
remote
disc / stainless steel disc
sensing
Assembly of the
piston
Disassembly
of the
piston
back up ring
and disc
Assembly of the luproseal
Disassembly of the piston
OC R20
Assembly of the
piston
Disassembly
of the
luproseal
and R20
disc
OC

Assembly Instructions
Assembly of the piston and liner
3

2. Supplies
Halocarbon 56 S
Lubricate components acc. to LID
3. Tools
None

Assembly
ofthe
thepiston
piston
Assembly of
Disassembly the disc
and liner
liner
Assembly of the piston
Disassembly of the seat
with liner and body

4. Appliance
None

Assembly of the
toppitot
platetube
Disassembly
of the

Assembly of the Main Valve | LESER GmbH & Co. KG | 26.12.16 | Rev. 00

14 / 19

Objectives
Assembly of the
Disassembly
of the pilot
pitot tube
supply
filter
Disassembly of the manual
Assembly of the nozzle
blowdown

Assembly Instructions

Assembly of the piston with liner and body


1

Assembly of the
O-Ring
Disassembly
of the
remote
disc / stainless steel disc
sensing
Assembly of the
piston
Disassembly
of the
piston
back up ring
and disc
Assembly of the luproseal
Disassembly of the piston
OC R20
Assembly of the
piston
Disassembly
of the
luproseal
and R20
disc
OC
Assembly of the piston
Disassembly the disc
and liner

1
2

Assembly of
Assembly
ofthe
thepiston
piston
Disassembly of the seat
with liner
with
linerand
andbody
body
Assembly of the
toppitot
platetube
Disassembly
of the

Assembly of the Main Valve | LESER GmbH & Co. KG | 26.12.16 | Rev. 00

15 / 19

Objectives
Assembly of the
Disassembly
of the pilot
pitot tube
supply
filter
Disassembly of the manual
Assembly of the nozzle
blowdown
Assembly of the
O-Ring
Disassembly
of the
remote
disc / stainless steel disc
sensing
Assembly of the
piston
Disassembly
of the
piston
back up ring
and disc
Assembly of the luproseal
Disassembly of the piston
OC R20
Assembly of the
piston
Disassembly
of the
luproseal
and R20
disc
OC
Assembly of the piston
Disassembly the disc
and liner
Assembly of
Assembly
ofthe
thepiston
piston
Disassembly of the seat
with liner
with
linerand
andbody
body

Assembly Instructions

Assembly of the piston with liner and body


1. Steps Descriptions
Place piston [6] and liner [8] into body [1]
by using piston disassembly tool for nominal
size above 3x4
Push piston [6] into lowest position.
Make sure that minimum lift h of the main
valve is reached.
In case of a under run to minimum lift contact
nearest LESER contract office/ service center
2. Supplies
None

Assembly of the
toppitot
platetube
Disassembly
of the

3. Tools
Piston disassembly tool
Depth caliper
Tightening torques acc. to LID
4. Appliance
Test bench

Assembly of the Main Valve | LESER GmbH & Co. KG | 26.12.16 | Rev. 00

16 / 19

Objectives
Assembly of the
Disassembly
of the pilot
pitot tube
supply
filter
Disassembly of the manual
Assembly of the nozzle
blowdown

Assembly Instructions
Assembly of the top plate

1. Steps Descriptions

2
Stick rollpin [10] into hole of liner [8]

Assembly of the
O-Ring
Disassembly
of the
remote
disc / stainless steel disc
sensing

Make sure that roll pin is orientated to outlet flange


Put O-rings [60, 67] into groove of
liner [8] carefully
Lubricate studs with Molycote D paste
acc. to LID
Screw studs [55] into threaded holes

of body [1]

Place dome spring [52] in dome

Assembly of the
piston
Disassembly
of the
piston
back up ring
and disc

Make sure that O-rings [60,67] do not


pop out of open groove

Assembly of the luproseal


Disassembly of the piston
OC R20
Assembly of the
piston
Disassembly
of the
luproseal
and R20
disc
OC
3

Assembly of the piston


Disassembly the disc
and liner
Assembly of the piston
Disassembly of the seat
with liner and body

Assembly of the top


Assembly of the
toppitot
platetube
Disassembly
of the
plate

Assembly of the Main Valve | LESER GmbH & Co. KG | 26.12.16 | Rev. 00

17 / 19

Objectives
Assembly of the
Disassembly
of the pilot
pitot tube
supply
filter

Assembly Instructions
Assembly of the top plate

Assembly top plate [9] on body [1]


with nuts [56]

Disassembly of the manual


Assembly of the nozzle
blowdown
Assembly of the
O-Ring
Disassembly
of the
remote
disc / stainless steel disc
sensing

Screw ring nuts [57] on studs [55]

Assembly of the
piston
Disassembly
of the
piston
back up ring
and disc
Assembly of the luproseal
Disassembly of the piston
OC R20
Assembly of the
piston
Disassembly
of the
luproseal
and R20
disc
OC

2. Supplies
Molycote D paste
Lubricate components LID

Assembly of the piston


Disassembly the disc
and liner
Assembly of the piston
Disassembly of the seat
with liner and body

Assembly of the top


Assembly of the
toppitot
platetube
Disassembly
of the
plate

3. Tools
Helpful: Impact wrench acc. to LID
Ring wrench acc. to LID
Torque wrench (Tightening torques
acc. to LID)
4. Appliance
Test bench

Assembly of the Main Valve | LESER GmbH & Co. KG | 26.12.16 | Rev. 00

18 / 19

Objectives
Assembly of the
Disassembly
of the pilot
pitot tube
supply
filter
Disassembly of the manual
Assembly of the nozzle
blowdown
Assembly of the
O-Ring
Disassembly
of the
remote
disc / stainless steel disc
sensing
Assembly of the
piston
Disassembly
of the
piston
back up ring
and disc

Thank you very much for your attention.

Assembly of the luproseal


Disassembly of the piston
OC R20

Assembly of the
piston
Disassembly
of the
luproseal
and R20
disc
OC
Assembly of the piston
Disassembly the disc
and liner

LESER GmbH & Co. KG


20537 Hamburg, Wendenstr. 133 - 135
Hamburg, P.O. Box 26 16 51
Assembly of the
toppitot
platetube
Disassembly
of20506
the
Assembly of the piston
Disassembly of the seat
with liner and body

Phone + 49 (40) 251 65 - 100


Fax
+ 49 (40) 251 65 - 500
E-mail [email protected]
www.leser.com

Assembly of the Main Valve | LESER GmbH & Co. KG | 26.12.16 | Rev. 00

19 / 19

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