1
SCHEME OF PRESENTATION
SHIP’S HUSBANDRY
AIM AND OBJECTIVE
RESPONSIBILITY OF COMMANDING OFFICER
RESPONSIBILITIES OF EXECUTIVE OFFICER
RESPONSIBILITIES OF WEAPON ENGINEERING OFFICER
RESPONSIBILITIES OF DMEO
CORROSION
METHOD OF PREVENTING OR REDUCING CORROSION.
2
HUSBANDRY
• Husband mean a farmer or a tiller of the soil,
and the word “husbandry” widened to
mean farming and agriculture in general,
including the raising of livestock and poultry.
• The care, cultivation, and breeding of crops and
animals. "all aspects of animal husbandry"
• land management
• Management and Conservation of resources.
"low borrowing demonstrates astute husbandry
of resources" 3
AIM AND OBJECTIVE
• Ship husbandry includes ship maintenance
repairs, cleaning, rigging, weapons and
machinery equipment to up keep the hull of
ship.This service is available for all types of
ships including naval ships and merchant
ships but it is important to make sure the
company you want to work with can
perform maintenance on your specic ship
4
AIM AND OBJECTIVE
THE CLEANNESS AND PRESERVATION OF
THE SHIP’S STRUCTURE, WEATHER DECK
FITTINGS, WATERTIGHT AND GASTIGHT
ENCLOSURES, DOMESTIC FITTINGS,
FABRIC AND FURNISHING, VENTILATION
SYSTEM, EXTERNAL SURFACES OF THE
EQUIPMENT AND ALL OTHER SYSTEM
THROUGH OUT THE SHIP AND MAINTAINING
WORK IS REQUIRED TO UP KEEP THE SHIP
5
S
6
7
8
CONSERVATION
• CONSERVATION IS THE CARE AND PROTECTION
OF RESOURCES SO THAT THEY CAN PERSIST FOR
FUTURE GENERATION .
• CONSERVATION SEEKS THE SUSTAINABLE USE
OF NATURE BY HUMAN BY ACTIVITIES AS
HUNTING , LOGGING OR MINING.
• AN EXAMPLE OF CONSERVATION IS MAKE A
PLAN TO SAVE OLD BUILDING OR IT IS AN
ATTEMPT TO MINIZE THE AMOUNT OF
ELECTRICITY WE USE BY TURNING OF LIGHTS
WHEN WE LEAVE A ROOM.
9
RESPONSIBILITIES OF CO
• CO IS RESPONSIBLE FOR THE SAFE
NAVIGATION AND TECHNICAL
OPERATION OF SHIP AND HAS
PARAMOUNT AUTHORITY OVER ALL
PERSONS ON BOARD.HE IS
RESPONSIBLE FOR THE PREPARATION
OF ABANDON SHIP BILL AND HAS
EXCLUSIVE AUTHORITY TO ORDER
THE SHIP ABANDONED
10
RESPONSIBILITY Of CO
•CO is responsible to HQ( COMPAK )or NAVY
COMMANDER for maintain the ships hull, which
provides buoyant and stable platform of suitable
strength to carry guns, aircrafts, machinery and
mast.
•Safe the ship to prevent such deterioration by
maintaining the structural fittings and systems.
11
• For the prolonged life of the ship to economical
expenditures of labor and material and need for
the frequent costly repair will reduced.
• To save the ship from damage, enemy attack
,collision or other hazards .
• If ordered to proceed to see quick impair their
seagoing and fighting efficiency
• Safety of Equipment and personnel will be
ensured.
• Comfort health and morale of the crew will be
enhanced.
12
COs STANDING ORDERS
• Upon taking command co of the ship promulgate
standing orders , a written discourse that illustrate
the co views how he wants the ship to operate
• SEA COMMAND (power of delegation, exercise of
sea command, stability and structural strength, loss
of ship, fleet station and port orders, monthly
proceeding records, captain rounds, inspection of
books and records, education, testimonials,
divisions, religious observations, watch and station
bill, promulgation of orders, health precaution and
health promotions, physical activities.
13
• Safety/environments, record of
payments under CO authority,
service funds, stores , logistics
officers checks and controls, drill
exercise and test, weapon defect,
ammunition expenditure, contract
acceptance, upkeep future in fleet
operating programs.
14
Responsibilities of EXO
• EXO IS GENERALLY A PERSON RESPONSIBLE FOR
RUNNING AN ORGANIZATION ,ALTHOUGH THE
EXACT NATURE OF ROLE VARIES DEPANDING ON
THE ORGANIZATION.HE IS THE SECOND- IN-
COMMAND RESPONSIBLE TO CO FOR THE
MANAGEMENT OF DAY TO DAY ACTIVITIES
,FREEING THE COMMANDER TO CONCENTRATE
ON STRATEGY AND PLANNING THE UNITS NEXT
MOVE.
15
Responsibilities of EXO
• GENERAL RESPONSIBILITIES
• OPERATIONAL ORGANIZATION
• ADMINISTRATIVE ORGANIZATION
• DISCIPLINE AND ROUTONES
• TRAINING
• SEAMANSHIP ORGANIZATION
• WELFARE DUTIES
• UNIT HEALTH COMMITTEE
16
Responsibilities of EXO
• Exo is responsible overall maintenance and
satisfactory ship husbandry standard through out
the ship
• Responsible for the external cleaning and good
appearance of ship
• Responsible to co for day to day supervision both
at sea and ashore
• Provides guidance on rationale resources
,techniques required to achieve and maintain
satisfactory ship husbandry. 17
• Exo is responsible for the efficient running of the
paint shop organization.
• Exo is the functional authority over HOD for the
cleanliness and appearance of all the communal.
Areas.
• Xo is the functional authority of MEO for
achieving correct technical standards for
preservation and maintenance with warfare
departments. 18
• The SHPM (SHIP HUSBANDRY PLANNING
MANAGER) is appointed by EXO.
• SHPM have to good ability to motivate and
communicate effectively with all departments and
contractors.
• SHPM can appointed SHPG (SHIP HUSBANDRY
PLANNING GROUP)
• EXO ensure in SHPG suitable officer or senior rate will be
detailed to supervise the work.
• EXO is to chair meetings of the ship husbandry
planning group. 19
• (SHPM) will hold and implement all the future
working plan
• SHPM plan ,coordinates and see all aspects of ship
husbandry supports for the fund ,packages and
liaison with HOD.
• EXO ensure that a suitable officer or senior rate
nominated to oversee and accept each stage of work.
20
• Work is carried out according to contract
specification.
• Final acceptance of major work will be
checked by SHPM.
• For minor item works not managed by the
SHPM ,EXO is responsible for final
acceptance.
21
SHPM DISCUSSIONS
• SHPM carried out detailed discussion.
• Allocation of funds for the required work.
• Priority of important work.
• Help required from ss ,fmg ,or contractor.
• Types of material available.
• Access(SS responsible to give access to contractor
for work.
22
• To get maximum benefits from resources,it
is need to plan well in time.
• Shpm will chair meeting with SHPG at least
8 weeks prior to work.
• All compartments make a complete list of
defects put on to SHPM through SHPG.
• Time management.
• Sufficient time must be allowed for washing
to remove dirt,oil,grese and salt.
23
• Removal of corrision products or flacking paints
by scraping , sca ling,wireburshing s and shot
blasting.
• Discussion on weather.
• RADHAZ,major aloft,health and safety and
environmental considerations.
• Need for removal of stores liquids or other
obstacles to provide access.
24
• warfare department.
• EXO is responsible to the commanding
officer for the efficient running of the paint
shop organisation.
• EXO has functional authority over HODs
for the cleanliness and appearance of all
communal areas.
25
RESPONSIBILITIES OF SHPG
• Generate and control ship husb implementation
plan.departmental representatives responsible for
preparing their plans including major works.
• Provide a forum for discussion of matters.
• SHPG meet 3 to 5 time or as required specially 8
weeks prior to major support.
• Review ,report and accounts for short falls in
progress or standards in a year.
• To update plans and to correct shortfalls,by
taking changes , resources and opportunities. 26
• To screen bids for assistance and to propose
priorities for obtaining that assistance.
• To address quality matters.
• Address material matters.
• Address training matters including visits by
squadron and fost staff.
• Address stores including any shortages
specially in relation to the availability of paint
and other equipments 27
SHIP HUSBANDRY MANAGEMENT(FRIGATE/DESTROYER)
co
EXO HOD MEO
PART OF SHIP
OFFICER
DMEO
SHPM
PART OF SHIP
PO
CBM MAA DSHC CMEAH
PAINT SHOP BETWEEN DECK DEPARTMENTAL QUALITY
PASSAGEWAYS SPACES CONTROL
AND LOBBIES.
VENTILATION
SYSTEM
SHIPS HUSBANDRY MANAGEMENT MINOR WAR
VESSELS
CO
EXO MEO
O D
CBM H DMEO
UPPER DECK & CMEA(H)
SUPER STRUCTURE COXN
PAINT QA & VENTILATION
INTERNAL
REFERENCES
BR 67 MANUAL OF SEAMAN SHIP
BR 2203 SHIP HUSBANDRY MANUAL
BR 3939 HULL PRESERVATION PROCESSES
BR 3939 (01 SERIES) CLASS HULL
FLOATI 5/99 SHIP HUSBANDRY SUPPORT TO
PN SHIPS(FLEET LOGISTIC, OPERATIONS
ADMINISTRATION AND TECHNICAL
INSTRUCTIONS)
30
MARINE ENGINEER OFFICER
• The MEO is accountable to the CO for the
preservation of the hull structure as a whole and
for the efficient working order of all fittings
contributing to the strength, stability,
watertightness and gas tightness of the ship.
• The MEO is accountable to the CO for ensuring
that Ship Husbandry related servicing
31
MEO
• MEO is responsible to CO to install, inspect and
maintain the propulsion system.
• Responsible for smooth running of engines ,pumps
DG and all other technical equipment's that makes
the vessel function effectively.
• Responsible to maintain fuel systems, cargo
handling, computer control engines management
systems.
32
• Responsible to refrigeration, ventilation system and
sewage treatment plant.
• Is carried out throughout the ship in accordance
with the Maintenance System, that equipment Logs
are maintained correctly and that correct procedures
and technical standards are applied.
• MEO is subject to the functional authority of the
XO for the cleanliness and appearance of the
communal areas allocated to ME department
33
• Is carried out throughout the ship in accordance with
the Maintenance System, that equipment Logs are
maintained correctly and that correct procedures and
technical standards are applied.
• MEO is subject to the functional authority of the XO
for the cleanliness and appearance of the communal
areas allocated to ME department.
34
MEO
•MEO is to ensure that all proposals for
painting, weather by ship staff or
external agencies, are carefully examined
t ensure that they comply with the
current painting policy and the correct
procedures for undertaking it as laid
down in Chap 6 and in BR 2203 Vol 2.
35
MEO
• MEO is to ensure that for every item of ship
Husbandry/ Support work carried out within the
department, a suitable Senior Rating or Officer is
nominated to oversee and accept each stage of
work such that all work is carried out in
accordance with the contract specification. Final
acceptance will normally be carried out by the
SHPM as advised by the nominated overseer.
36
MEO
• For minor work items within the department
which are not project managed by the SHPM,
MEO is responsible for final acceptance.
• In conjunction with XO, MEO is to monitor tha
paint shop organization and activities to ensure
they comply with the painting policy and
procedures at Chap 6 BR 2203 Vol 2. MEO is to
inform XO of any discrepancies
37
MEO
• noted and provide advice towards their
rectification.
• MEO is accountable to the CO for the
cleanliness, preservation and servicing, as
appropriate, of structure, linings, deck
coverings, fittings, fabrics and furnushings,
and the external surfaces of all equipment
and systems throughout ME department
38
MEO
• Areas weather under taken by the
contractors ship staff or FMG.
• MEO is responsible to CO for the internal
cleaning and preservation of the ventilation
system as a whole and all the machinery in
their department.
39
RESPONSIBILITIES OF WEO
• WEO is an officer expert in weapons
communication, sensor and combat manage
systems.
• He leads a team of skilled technicians who maintain
and repair the sophisticated equipment that provides
our Navy fighting capabilities.
• IT is key in his area of work, however a diverse
range of systems will be under his charge.
40
RESPONSIBILITIES OF WEO
• WEO is responsible to CO for the
cleanliness, preservation,and servising as
apropriate of structure, lining, deck
coverings ,fittings, fabrics, and external
surface of equipments and systems related
to all WE departments.
• WEO is subject to functional authority of
the EXO for the cleaning and appearance of
the communal areas allocated to the WE
department. 41
• WEO is subject to the functional authority of the
MEO for achieving the correct technical
standards of preservation and ship husbandary
maintenance in all WE department areas and in
the communal areas allocated to WE department.
• WEO is subject to functional authority of MEO
for achieving of correct technical standards.
42
• Standards of preservation and ship
husbandry maintenance in all WE
department expert in navy weapons
,communication , sensors, and combat
management systems .He is responsible to
repair and maintain the sophisticated
equipment for the fighting capbalities.
43
Responsibilties of DMEO
• DMEO is responsible to the MEO for the
preservation of the Hull structure as a whole
and for the efficient working order of all
fittings contribution to the strength,
stability, water tightness and gas tightness
of the Ship.
• DMEO is to attend all meetings of the ship
Husbandry Planning Group (SHPG).
44
• DMEO is to liaise closely with the SHPM
and all part of ship POS and section officers
and monitor all types of ship Husbandry
activity throughout the ship, ensuring that
the correct procedures and technical
standards are being applied.
• On behalf of MEO and in liason with the
SHPM and Hull section senir rate, he is to
45
• screen all proposals for painting by ship
staff and external agencies to ensure they
comply with the painting policy and
associated requirement laid down.
• DMEO is to supervise the Hull section
Senior rate in role as Whole ship ship
husbandry advisor.
46
• DMEO is to assist to MEO with the
monitoring of the paint shop organization
and activities. Regarding there fitting and
machinery.
47
CORROSION
IT IS A CHEMICAL REACTION OF METALS WITH
OXYGEN PRESENT IN AIR AND FORMS RUST OR
EATING WAY OF METALS
CAUSES ARE CERTAIN BACTERIA, COMPOSED
OF OXYGEN AND OTHER ELEMENTS, RUSTING
OF FERROUS METALS , AND ELECTROLYTIC
ACTION ON BOTH FERROUS AND NON FERROUS
METALS.
Mild steel, stainless steel , cast iron and wrought iron
are ferrous metals.Alluminium, copper, lead, nickel, tin,
titinum, zinc, and alloys as brass are non ferrous
metals.
48
GALVANIC CORRISION
• WHEN TWO DISSIMLAR METALS
IMMERSED IN SEA WATER A POTENTIAL
DIFFERENCE PRODUCED OR SETUP
BETWEEN THEM.POTENTIAL CURRENT IS
CAUSED TO FLOW FROM ONE METAL TO
ANOTHER AND ONE OF THE METAL
GRADUALLY DISSOLVED.IF
STEEL(ANODE) AND GUNMETAL
(CATHODE) IMMERSED IN SEA WATER
THEN THE STEEL BEING EATEN AWAY
49
50
UNIFORM CORRISION
• .IT ATTACKS OVER THE ENTIRE
SURFACE OF THE METAL. IN
NATURAL ENVIRONMENT , OXYGEN
IS PRIMARY CAUSE OF UNIFORM
CORRISION OF STEELS, AND OTHER
METALS AND ALLOYS.
51
52
CREVICE CORRISION
• IT REFERS TO OCCURING IN
CONFINED SPACES TO WHICH THE
ACCESS OF THE WORKING FLUID
FROM THE ENVIRONMENT IS
LIMITED. GASKRTS, COUPLINGS,
JOINTS AND WASHERS. IT OCCURS
ON SHARP CORNERS AND BETWEEN
TWO METALS.
53
54
PITTING CORRISION
• IT IS FORM OF EXTREMELY
LOCALIZED CORRISION THAT
CREATES SMALL HOLES IN
METALS.IT IS MORE DANGEROUS
THEN UNIFORM . IT IS MORE
DIFFICULT TO DETECT PREDICT
AND DESIGN AGAINST.
55
56
17A.webp
57
PRINCIPAL COMPONENTS
OF SHIP’S HUSBANDRY
• Ship’s husbandry task can be divided
broadly into following main components
• a. Hull cleanliness
• Hull preservation
• Hull maintenance
• 8
GOOD HUSBANDRY
• The good husbandry depends on standards of
good farming practice.
• Permanent pasture.
• Good cultivation and fertility.
• Livestock stocked properly.
• Crops and livestock free from disease and
pest.
• Protecting harvested and lifted crops.
• work of maintenance 59
SHIP’S HUSBANDRY RULES
Immaculate cleanliness.
Prevention of mal practice and careless
habits.
Correct use of fitting use of equipment
fittings and aid to maintenance.
Application of early preventive and
corrective maintenance effort.
Observance of safety precautions.
Correct stowage of equipment's 60
THE BASIC RULES OF
CLEANING
ALWAYS USE AUTHORIZED CLEANING
MATERIAL
ALWAYS FOLLOW MANUFACTURES
RECOMMENDATIONS.
USE CLEAN MATERIALS AND WHEN WASHING,
CHANGE THE WATER FREQUENTLY.
NEVER USE MORE WATER THAN REQUIRED.
WHERE PRACTICABLE FRESH WATER ONLY IS
TO BE USED.
61
PREVENTION OF MALPRACTICES
SWEEPING RUBBISH DOWN SCUPPERS
THROWING RUBBISH DOWN WCS URINALS SINKS
AND WASH BASINS
SPILLING WATER, OIL ETC FROM BUCKETS WHEN
CARRYING THEM AROUND THE SHIP
BURNING MESS TABLES WITH CIGARETTES AND
IRON.
DROPPING HEAVY ARTICLES DOWN LADDERS THUS
DISTORTING AND DAMAGING THE TREADS, HAND
RAILS AND ADJACENT DECK COVERINGS
DROPPING HATCH COVERS THUS DAMAGING
COAMINGS AND RUBBER SEALS
Contd…...
62
PREVENTION OF MALPRACTICES
PAINTING OVER GREASE NIPPLES, TALLIES
PLATES & RUBBER SEALS
STANDING ON, OR SLINGING OBJECTS FROM
PIPES, VALVES, FITTINGS WHICH ARE NOT
DESIGNED OR INTENDED TO TAKE SUCH A
LOAD
DRAGGING HEAVY OBJECTS ALONG DECKS
THEREBY SCORING THE DECK PRESERVATION
OR COVERING
MIXING DETERGENT TOO STRONG CAUSING
DAMAGE TO TILE ADHESIVE AND STAINING OF
SURFACE
USING HAMMERS, DAMAGING CHROMIUM
63
PLATING ON DOOR & HATCHES CLIPS
EXAMINATION AND TEST OF HULL
STRUCTURE
• Unlike weapons and machinery whose
condition can largely be assessed during
operation, the state of the hull must be
investigated almost entirely by simple
tests. Regular inspection of all parts hull
structure and prompt rectification of
defects are essential. To ensure that it is
free of major material defects.
• . 64
EXAMINATION AND TEST OF HULL STRUCTURE
• Ensure prescribed measures for prevention of
deterioration and corrosion.
• Visual examination by specialist departments is
formidable task. Taking section at a time
whenever conditions permit, making a
operational
thorough examination and recording.
• Visual inspection is a lengthy process it is most
inspection
necessary that everyone, especially those
responsible for particular compartments, should
assist the specialists task by taking every
opportunity to inspect, maintain and improve 65the
material state.
EXAMINATION AND TEST OF HULL STRUCTURE
• Rounds of Commanding Officers or
Heads of Departments provide
opportunity to focus attention upon aspect
of department and ship efficiency
Equipment required for examination
consists chipping hammer, a scraper, a
probe and a powerful torch.
• Inaccessible places & often wet and dirty
conditions, an assistant to write down the
particulars of an examination 66
EXAMINATION AND TEST OF HULL STRUCTURE
• Before examination of a
compartment, department that preparations
may be made to move items and stores. .
• Full examination of areas necessitates prior
removal of fixtures, heavy fittings or
equipments which beyond the capacity
of ships staff, or entail unacceptable
dislocation of the ships operational routine.
67
EXAMINATION AND TESTING OF HULL STRUCTURE
places which must not be neglected .
Behind mess-deck furniture and scuttles.
Behind the linings of bathrooms.
Way of bulkhead boundaries and along
compartments.
Beneath the deck coverings of galleys,
bathrooms and heads.
Under insulation, especially in cold and cool
rooms
68
EXAMINATION
• Structure obscured by furniture ,lockers ,fittings,
pipes and cable carriers
• Areas near deck tubes ,cable guard and bulkhead
glands
• Bottom section of machinery space bulkheads and
machinery seating's
• Behand and below stowage's for gear and stores
• Plating behand protection bars or plates in cable
lockers
• Non water tight spaces behand and below wc
pedestals and urinals 69
• Tank tops, and longitudinal in machinery spaces.
EXAMINATIONS
• Horizontal stiffeners vertical plates, drainage or limbering choked with dirt and paint.
• Bays of side frames and deck plates below side scuttles.
• Plating and framing around the rudder post.
• Junctions of mushroom ventilators with decks.
• Sumps and save all.
• Bilges, particularly those pipes contained of non ferrous metals.scuppers, spurn waters, and wash deck valves.
• Tank tops, and longitudinal in machinery spaces.
• Horizontal stiffeners vertical plates, drainage or limbering choked with dirt and paint.
• Bays ofNear scuppers, spurn waters, and wash deck valves.
• Tank tops, and longitudinal in machinery spaces.
• Horizontal stiffeners vertical plates, drainage or limbering choked with dirt and paint.
• Bays of side frames and deck plates below side scuttles.
• Plating and framing around the rudder post.
• Junctions of mushroom ventilators with decks.
• side frames and deck plates below side scuttles.
• Plating framing around the rudder post.
and
• Junctions of mushroom ventilators with decks.
• ear scuppers, spurn waters, and wash deck valves.
• Tank tops, and longitudinal in machinery spaces.
• Horizontal stiffeners vertical plates, drainage or limbering choked with dirt and paint.
• Bays of side frames and deck plates below side scuttles.
• Plating and framing around the rudder post.
• Junctions of mushroom ventilators with decks.
• Sumps and save all.
• Bilges, particularly those pipes contained of non ferrous Mattel.
• Contain pipe systems made of nonferrous metal.
• Ventilation trucking is subject to the ingress of spray or rain.
• Near scuppers, spurn waters, and wash deck valves.
• Tank tops, and longitudinal in machinery spaces.
• Horizontal stiffeners vertical plates, drainage or limbering choked with dirt and paint.
• Bays of side frames and deck plates below side scuttles.
• Plating and framing around the rudder post.
• Junctions of mushroom ventilators with decks.
• Sumps and save all.
• Bilges, particularly those pipes contained of non ferrous Mattel.
• Contain pipe systems made of nonferrous metal. 70
• Ventilation trucking is subject to the ingress of spray or rain.
EXAMINATION OF HULL
STRUCTURE
• Plating and framing around the rudder post.
• Junctions of mushroom ventilators with decks.
• side frames and deck plates below side scuttles.
• Plating framing around the rudder post.
and
• Junctions of mushroom ventilators with decks.
• ear scuppers, spurn waters, and wash deck valves.
• Tank tops, and longitudinal in machinery spaces.
71
ACHIEVEMENT OF GOOD
SHIP’S HUSBANDRY
ACKNOWLEDGEMENT OF THE PROBLEMS
INVOLVED AND THE PROCEDURE FOR DEALING
WITH THEM
PROVISION OF SUITABLE AND ADEQUTE
RESOURCES TO MEET THE TASKS AND THE
ABILITY TO USE THEM CORRECTLY
A GOOD MANAGEMENT ORGANIZATION WITH IN
THE SHIP FOR PLANNING AND EXECUTING THE
WORK INVOLVED
72
RESPONSIBILITY/MANAG
EMENT ORGANISATION
CLEANINESS AND APPEARANCE
PRESERVATION
RESPONSIBILITY OF THE INDIVIDUAL
73
THE BASIC RULES OF
SHIPS HUSBANDRY
ALWAYS USE THE AUTHORIZED CLEANING
MATERIAL.
ALWAYS FOLLOW MANUFACTURES
RECOMMENDATIONS.
USE CLEAN MATERIALS AND WHEN WASHING,
CHANGE THE WATER FREQUENTLY.
NEVER USE MORE WATER THAN REQUIRED.
WHERE PRACTICABLE FRESHWATER ONLY IS
TO BE USED.
74
SAFETY PRECAUTIONS FOR
GOOD HUSBANDRY
OBSERVING THE “RADHAZ” ROUTINE WHEN
WORKING ALOFT
STRICT OBSERVATION OF THE RULES FOR
ENTERING CONFINED SPACES
THE USE OF PROTECTIVE CLOTHING, FITTING OR
EQUIPMENT
OBSERVANCE OF “ NO SMOKING” RULES TO
MINIMIZE FIRE AND EXPLOSION
AVOIDING THE HAZARD FROM CERTAIN PAINTS,
SOLVENTS, PRIMERS & PAINT REMOVER
USING LIFE LINES AND SAFETY HARNESS WHEN
WORKING OVER THE SIDE
Contd….
75
SAFETY PRECAUTIONS FOR
GOOD HUSBANDRY
USING EAR DEFENDERS WHEN WORKING WITH
OR IN COMPARTMENTS CONTAINING NOISY
MACHINERY
PRECAUTIONS AGAINST ELECTRICAL SHOCK
WHEN USING ELECTRICAL EQUIPMENT
76
CLEANING TASKS
ROUTINE “DOMESTIC” TYPE CLEANING OF LIVING
AND CLEAN WORKING SPACES SUCH AS CABINS,
MESSES, FOOD PREPARATION AND EATING
SPACES, HEADS, BATHROOMS, OFFICES
WEATHER DECK AREA ETC.
CLEANING OF BOATS, MACHINERY
COMPARTMENTS, WORKSHOPS, STOREROOMS
ETC.
CLEANING UNDERTAKEN IN PREPARATION FOR
PRESERVATION ACTIVITIES SUCH AS PAINTING
SPECIALIZED CLEANING OF EQUIPMENT AND
SPACES SUCH AS WEAPONS, MACHINERY, OIL &
FUEL TANKS
77
CLEANING TASKS CAN BE
SIMPLIFIED
GOOD PLANING AND ORGANISATION
CORRECT USE OF RIGHT MATERIALS
FACILITIES AND PROCEDURES.
CLEANING ORGANISATION.
FREQUENCY OF CLEANING.
CLEANING METHODS.
78
EXAMPLES OF METAL CORROSION
– METAL IN-CONTACT METAL WHICH CORRODES
STEEL/BRASS OR COPPER STEEL
STEEL/ALUMINUM ALUMINUM
STEEL/ZINC ZINC
ZINC/BRASS OR COPPER ZINC
79
METHOD OF PREVENTING
OR REDUCING CORROSION
A THIRD METAL IS INTRODUCED IN THE NEAR
VICINITY AS A CORROSION PIECE ( SACRIFICIAL
ANODE), WHICH WILL BE CONSUMED BY
ELECTROLYTIC ACTION INSTEAD OF THE OTHER
TWO METALS.
CATHODE PROTECTION
INSERTION A LAYER OF INSULATING MATERIAL
BETWEEN THE PAIR OF METAL
SEALING OF ONE METAL WITH RUBBER PAINT.
80
PAINT SYSTEM
PRIMER (PROVIDES BASIC PROTECTION)
UNDER COAT (TO MASK THE PRIMER,
PROVIDES MATT SURFACE)
FINISHING COAT (GOOD APPEARANCE AND
DURABILITY)
81
PREPARATION Of SURFACE
BEFORE PAINTING
THE SURFACE MUST BE FREE OF CORROSION.
– (RUST MUST BE COMPLETELY REMOVED)
THE SURFACE MUST BE COMPLETELY CLEANED
– (FREE FROM OIL GREASE DIRT AND SALT
DEPOSITS)
THE SURFACE MUST BE DRY
– (MOISTURE FREE SURFACE)
SURFACE MUST BE KEYED
– (PAINT WILL NOT ADHERE TO HARD
SURFACE)
82
COMPLETE PAINT APPLICATION
DE-GREASE SURFACE WITH POWER
DETERGENT SOLUTION.
RINSE WITH FRESH WATER.
REMOVE ALL PAINT AND CORROSION.
TREAT WITH PHOSPHORUS ACID IF
NECESSARY (ACID + WATER 50/50%).
RINSE WITH FRESH WATER + DRY.
WIPE DOWN WITH WHITE SPIRIT CLOTH
APPLY PRIMARY COATS.
APPLY TWO UNDER COATS.
RUB DOWN WITH WET AND DRY PAPER .
APPLY ONE UNDER COAT.
APPLY TOP COAT. 83
PRECAUTIONS DURING
SURFACE PREPARATION
MEN MUST WEAR OVERALL, GLOVES,
RESPIRATORS AND GOGGLES AS
APPROPRIATE
WHERE REMOVING LEAD BASED OR
ANTIFOULING PAINTS, FUME FILTERS ARE TO
BE WORN.
FACE AND HANDS MUST ALWAYS BE
THOROUGHLY WASHED WITH HOT WATER AND
SOAP
FUME FILTERS MUST BE WORN WHEN DE
SEALING OR WIRE BRUSHING WITH POWER
TOOLS IN CONFINED SPACES.
GREAT CARE MUST BE TAKEN TO AVOID
DAMAGING ELECT CABLES AND OTHER 84
FITTINGS
POINT TO BE CHECKED FOR
HULL PRESREVATION
LEAKS AND MAJOR MATERIAL DEFECTS SUCH
AS CRACKS, BULGES AND DISTORTION, AREAS
OF ACTIVE CORROSION.
RUST SPOTS PARTICULARLY ON DECK HEADS
SCATTERED GROUPS OF RUST SCABS
CRACKING, BULGING OR DISCOLORATION OF
PAINT DECK COVERING OR INSULATION.
HOLES IN DECK AND BULK HEADS
SUCTION PIPES VALVES, ROD GEARING
VENTILATION FLAPS AND VALVE.
85
WHAT IS PAINT
• A COLOURED SUBSTANCE
WHICH IS SPREAD OVER A
SURFACE AND DRIES TO
LEAVE A THIN DECORATIVE
OR PROTECTIVE COATING.
86
MAJOR INGREDIENTS OF
PAINTS
• PIGMENTS .It impacts the concentration of
paint. The pigments used in paint are fine
solids particles that are dispersed but not
soluble in the binder and solvent.It is a
colouring material in powder form mixed
with oil as clays, calcium carbonate ,mica,
silica, talc cum etc.
87
SOLVENT
• IT IS LIQUID TO OBTAIN DESIRED
VISCOSITY AND FLOW OF THE PAINT .
• IT EVAPORATES TO LEAVE A SOLID DRY
FILM ON SURFACE.MOST COMMON
SOLVENT USED IN ARCHITECTURAL
PAINTS ARE WATER AND MINERAL
SPIRITS .WATER IS USED IN ACRYLIC
PAINTS BOTH INTERIER AND EXTERIER
WHILE MINERAL SPIRITS USED IN OIL
BASED PAINTS.
88
BINDER
• PURPOSE IS IMPART ADHESION TO THE
LAYER .IT STRONGLY INFLUENCES SUCH
AS GLOSS TOUGNESS FLEXIBILITY AND
DURAABILITY . TYPES ARE DRYING OIL
NATURAL AND SYNETHETIC RESIGNS.
89
ADDITIVES
• IT IS USED IN SMALL QUANTITIES
FOR ADDITIONAL CHARACTERSTICS.
• IMPROVE PRODUCTION AND
STORING PROPERTIES
• MAKE THE PAINT FLOW ON
SURFACE
• GIVE PLEASANT ODOR IN CASE OF
INTERIOR PAINTING.
• PROVIDE WATER PROOFING
CHARACTERSTICS.
90
PROCEDURE FOR
REQUISITION ASSISTANC
FROM FMG
91
PROCESSING OF REQUISITION
AT FMG LEVEL
ASSESS THE REQUIREMENT.
MAKE WORK ORDER.
RAISE STORE DEMAND ON NSD
DELIVERY OF STORE BY NSD AT FMG
COMPLETION BY FMG/SS AS APPROPRIATE
92
FMG WILL NOT PROVIDE
ASSISTANCE
General house keeping and cleaning ships tasks.
Slinging Items, unless part of the job undertaken by
FMG.
Items that require specialist treatment/machines
that are available from contractor.
Minor paint work.
93
SHIP’S OFFICERS/STAFF
WILL BE RESPONSIBLE FOR
Applying for work to be undertaken.
Specifying the nature and extent of each item to be
undertaken
Provision of any spare gear, Naval stores, special
tools, material drawing hand books, repair
instructions, lifting gear, lights, electrical power
supply.
Unlocking/locking compartments where FMG
personnel are required to work. Provision of
sentries, fire precautions fire support where required.
All precautions for safety and water tight integrity of
the ship. Areas are safe to work dry and as clean as
possible. 94
Contd…..
SHIP’S OFFICERS/STAFF
WILL BE RESPONSIBLE FOR
Action to be taken on the work/defect indicated by FMG.
Carrying out tests and trials on completion of FMG work.
Ensuring that work undertaken by FMG does not compromise
the ships notice for sea.
Acceptance of machinery where applicable on completion of
FMG work.
Keeping preventive maintenance records upto date in respect of
items undertaken by FMG.
Reporting un-satisfactory work.
Provision of necessary domestic facilities onboard for the FMG
personnel.
Isolating and de-isolating systems before and on completion of
work by the FMG. 95
FMG officers/staff will be
responsible:
For the work undertaken by FMG and conduct of
FMG personnel.
For informing ship’s staff any new defects found
and advising on any additional work which may be
required.
A representative to attend ship’s staff testing of
equipment on completion of task.
Provide ships staff a record of work carried out on
each item and returning completed defect from
maintenance card.
To ensure isolation/de-isolation of system by ship’s
staff on completion of work.
96
DOCKYARD WILL BE
RESPONSIBLE
PMS routines beyond the parameters of FMG/SS.
All major paint work.
All major cleaning/chipping grit blasting, and sand
blasting.
All major paint/cleaning work after programmed
maintenance period i.e. Refit and Docking etc.
97
EQUIPMENT AND FACILITIES
AVAILABLE WITH FMG
02 in number KARCHER, High pressure Jet
washing machines for ship’s wash.
02 in number Electrically operated floor scaling
machine.
01 hand held pneumatic grinding machine.
01 paint matching (with out software key)
02 ready use paint stores.
Other miscellaneous, implement for painting
preservation etc.
98
LIMITATIONS OF FMG
Borne strength is very less only 01 CPO, 02 POs, 03
Leadings and 15 AB/ODs.
W.O.S not held .
Inadequate equipment/tools & machines facilities.
Funds problem. No non-public funds are available
for the welfare of the personnel.
Men are exposed to continuous effects of
fumes/gases from paint, lead.
Space limitation for stores.
Due to tender unit, various administrative problems.
99
CONCLUSION
100
CLEANLINESS
• ISLAM IS A RELIGION THAT ENCOURAGES AND LOVES
CLEANLINESS – OF MIND,SOUL AND BODY.FROM VERSES
FROM HOLY QURAN AND HADITH OF THE
PROPHET(PBUH) THE IMPORTANCE OF CLEANLINESS IS
DEEPLY APPARENT.
• NOT ONLY DOES HAVING A CLEAN BODY AND SOUL
ENCOURAGE THE PURITY OF THE HEART BUT IT HELPS
KEEP UP OUR HEALTH AS WELL.AS A MUSLIM WE HAVE
TO DUTY TO STRIVE TOWARDS HAVING AND KEEPING A
CLEAN BODY AND SOUL IN OUR DAILY STRUGGLE TO
STAY ON THE PATH OF ALLAH.HERE ARE SOME VERSES
FROM HOLY QURAN AND HADITH ON THE BEAUTY AND
IMPORTANCE OF CLEANLINESS IN HOPES, WE CAN ALL
WORKS TOWARDS BECOME BETTER MUSLIMS.
101
ALLAH LOVES THOSE WHO
PURIFY THEMSELVES
•( INDEED ALLAH LOVES THOSE WHO ARE
CONSTANTLY REPENTANT AND LOVES
THOSE WHO PURIFY THEMSELVES (QURAN
2;222)
•(O YOU WHO HAVE BELIEVED,WHEN YOU
RISE TO (PERFORM) PRAYER,
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STAYING CLEAN IS BEING IN A STATE OF GRATITUDE
• WASH YOUR FACE AND YOUR FOREARMS TO THE
ELBOWS AND WIPE OVER YOUR HEADS AND
WASH YOUR FEET TO THE ANKLES.AND IF YOU
ARE IN A STATE OF JANABAH,THEN PURIFY
YOURSELVES. BUT IF YOU ILL OR ON A
JOURNEY OR ONE OF YOU COMES FROM THE
PLACE OF RELIVING HIMSELF OR YOU HAVE
CONTACTED WOMAN AND DO NOT FIND
WATER ,THEN SEEK CLEAN EARTH AND WIPE
OVER YOUR FACE AND HANDS WITH IT.ALLAH
DOES NOT INTEND TO MAKE DIFFICULTY FOR
YOU BUT HE INTENDS TO PURIFY YOU AND
COMPLETE HIS FAVOR UPON U THAT YOU MAY
BE GRATEFUL (QURAN 5;6)
103