PRESENTATION ON

COAL

TO
POWER
BY: SOMESWAR MUKHERJEE

1 05/24/25
 POWER PLANT SYSTEM
 BOILER
 Draft System
 LDO/HFO System
 FSSS/BMS System
 Milling System
 Soot Blowing System
 Ash Evacuation System

TURBINE
 Lub Oil System
 Governing Oil System
 Vacuum System
 CW System
 Interlock & Protection System

GENERATOR
 Hydrogen System
 Seal Oil System
 Cooling Water System
 Excitation System
 Protection System

2 05/24/25
 POWER PLANT SYSTEM(contd…)
 INSTRUMENTS & CONTROLS
 Instrument Air Supply System
 Instrument Power Supply
 Auto Control
 Annunciation System
 Indicating, recording and trip scheme

 FEED CYCLE
 Extraction System
 Condensate System
 Feed Water System
 Heater Drip System
 Aux Steam System

 ELECTRICAL
 220 / 400KV System
 6.6 KV System
 DC System
 Illumination
 Intercom / PA System

3 05/24/25
 POWER PLANT SYSTEM(contd…)
 GENERAL
 Coal Handling System
 Ash Handling System
 Oil Handling System
 CW System
 Water Treatment, DM Plant
 Service Air, Instrument Air System
 Service Water System
 Fire Fighting System
 AC, Ventilation System
 Drainage / Sewerage System

4 05/24/25
 WHAT DO YOU MEAN BY BOILER ?

 AS PER IBR (INDIAN BOILER REGULATION ) –

Any close vessel exceeding 22.75 liters In capacity
and which is used for generating steam under press.
and includes any mounting or other fitting attached to
such vessel is called steam Boiler.
 TYPES OF BOILER-
 FIRE TUBE BOILER
 WATER TUBE BOILER
 FBC BOILER
 PULVERIZED FUEL BOILER

5 05/24/25
 JINDAL POWER BOILER
 The steam generator of Jindal Power is BHEL make Pulverized fuel fired,
Reheat Dry bottom ,Natural circulation , Single drum , Tangential tilting fired ,
Balanced draft and Top supported type unit designed for 100 % coal firing is
the principle fuel.
 The complete furnace section is of welded wall type .The extended side wall
section (where the Reheater are located )is also covered with water cooled
section .The circulation system will be complete with the necessary four
number of unheated down comers and riser piping.
 The superheated steam system has mainly three sections . Low temp. super
heater , Radiant platen super heater , Final super heater . Two number De
super heaters have been provided for controlling the superheated steam
temp. Reheater has been arranged in between the Radiant platen super heater
and the Final super heater section.
 The Boiler includes bare tube economiser arranged in between the LTSH and
APH. The Boiler has two Rotary Regenerative type tri sector APH for lost
stage of heat recovery.

6 05/24/25
 BOILER
Boiler Type : Natural Circulation, Two pass, Single Drum, Pulverized Fuel Fired,
Balanced Draft, Single Reheat, Radiant Dry Bottom

 Type Of Firing : Tilting tangential

 Steam flow at Super heater Outlet AT BMCR : 825 T/hr.
 Coal consumption per hour : 157 T/hr.
 Steam flow at Super heater Outlet AT TMCR : 740.9 T/hr
 Steam Pressure at Super heater Outlet : 155 Kg/cm² (g)
 Steam Temp. At Super heater Outlet : 540 °C
 Steam flow at Reheater Outlet : 691.8 T/hr
 Steam Pressure at Reheater Inlet : 39.29 Kg/cm² (g)
 Steam Pressure at Reheater outlet : 37.23 Kg/cm² (g)
 Steam Temp. At Reheater inlet : 342.1°C
 Steam Temp. At Reheater Outlet : 540 °C
 Feed Water temperature entering economizer : 246.5 °C

Oil Support :

 0 - 10 %(BMCR) : LDO
 10 - 30 %(BMCR) : HFO
 30 - 40 %(BMCR) : HFO + Coal
 40 %(BMCR) : Without Oil Support with two mills

Heating Surface Area : 25156 M2

The Erection & Commissioning done by M/s. BHEL

7 05/24/25
 H.
R.
M.S C.R.H H

FROM F.R.S
BOTTOM RNG HDR & Z-PANEL 1ST
PASS W.W
1ST PASS W.W O/L HDRS ROOF I/L HEADER
2 ND
PASS UPPER C-HDR 2nd PASS LOWER C-HDRS
LTSH I/L HEADER LTSH O/L HEADER
D.P.I/L HEADER D.P.O/L HEADER
S.H. HEADER R.H.HEADER
2ND PASS ROOF O/L HDR(REAR ECONOMISER
 DIRECT FIRING SYSTEM

PRIMARY AIR FAN

PULVERISER

BURNERS

9 05/24/25
 The Process of Combustion involves three
stages:

(a) Ignition

(b) Combustion Stability

(c) Completion of Combustion

In Combustion process, ignition occurs in

vapor phase. Solid and liquid fuels get
ignited from their vapors.

10 05/24/25
11 05/24/25
 Combustion of fuels
Solid Fuel (Coal):
Volatile matter is released over a
temperature of 250 - 900 degree
Centigrade.
The volatile matter is first ignited.
The coal particle upon releasing the
volatile matter become a char. The char
slowly burns out.
12 05/24/25
13 05/24/25
 Burner Arrangement
In a tangentially fired boiler, four wind boxes
are arranged, one at each corner of the
furnace. The coal, oil and gas burners are
sandwiched between air compartments.

The fuel and combustion air streams from

these compartments are directed tangentially
to an imaginary circle at the centre of the
furnace. This creates a turbulent vortex
motion of the fuel, air and hot gases which
promotes mixing, ignition energy availability
and thus combustion efficiency.
14 05/24/25
 THERMO-
DYNAMIC CYCLE
OF POWER
PLANT
15 05/24/25
 UNDERSTANDING THE THERMAL CYCLE
EFFICIENCY

Let us refresh our knowledge of

thermodynamics laws

First Law states that the total energy of

a system in all its forms remain constant.

Second Law states that it is impossible

to construct an engine whose sole
purpose is to convert all the heat
supplied to it into equivalent amount of
work. In other words, it is impossible to
convert all heat energy supplied to a
system to work.

16 05/24/25
 EFFICIENCY & CARNOT’S ENGINE

η = work output from a system

heat input to the system
Because of 2nd Law of Thermodynamics η

# 100%
Hence, for some amount of heat, which is

not converted to work, heat sink is

necessary.
Thus η = Q1 – Q2
Q1
17 05/24/25
 CARNOT ENGINE (FRENCH ENGINEER SADI
CARNOT 1824)

T
1 2
 1-2 - Isothermal Expansion at T1ºK
 2-3 - Adiabatic Expansion up to T 2ºK
 3-4 - Isothermal Compression at T2ºK 4 3
T2
 4-1 - Adiabatic Expansion up to T 1ºK
S

For Carnot Cycle η = 1 - T2

T1
T1 = Temp. of heat source
T2 = Temp. of heat sink

Carnot Cycle gives maximum possible thermal efficiency which

can be obtained between any two given temperature limits.

18 05/24/25
 CONCLUSION ON CARNOT’S CYCLE EFFICIENCY

No engine working on cyclic process

is more efficient than Carnot’s engine
when working between same limits of
temperature.

All efforts should be made to come

closer to Carnot’s cycle as far as
possible to achieve maximum
efficiency out of any thermal cycle.

19 05/24/25
 RANKINE CYCLE
 The Carnot Cycle is theoretically most efficient,
but it is having practical difficulties.
 For steam power plant, practical thermal cycle
was suggested by Rankine, called Ideal cycle or
Rankine Cycle.
T
3-3’ – BFP raises pressure from p2 to p1
T1 4 1
p1 3’-4 – Heating In feed heaters & eco
4 -1 – Heating In boiler
3’
1-2 – Work done in Turbine from p1 to p2

T2 2
3 p2

20 05/24/25
 THERMAL EFFICIENCY OF RANKINE CYCLE

Q1-Q2 W Useful work

 η = ---------- = --- = -----------------
Q1 Q Heat supplied
Rejected Heat
η = 1 - --------------
Useful Heat
T1 - T2 T2
 η Carnot = -------- = 1 - ---

T1 T1

 To achieve more efficiency T2 should be as low as

possible and T1 should be as high as possible

21 05/24/25
 METHODS OF INCREASING RANKINE CYCLE EFFICIENCY
 Raising supply temperature by super heating.
Increasing the inlet temperature will raise the
heat supply to the cycle more than the heat
rejection.

 Raising inlet pressure of steam. Increasing the

pressure will mean increase in saturation
temperature at which steam evaporates thus
increasing the average inlet temperature (T1) at
which steam is rejected.

22 05/24/25
 (Contd..)

Regenerative Heating : Heating the

feed water pumped to Boiler by
bleeding steam from turbine.
Reheat Cycle : Reheating of steam in
boiler after it has already expanded
in HP Turbine will avoid moisture
formation in LP Turbine. Also, more
heat content of steam before IP
Turbine, will improve efficiency.
23 05/24/25
 CRITICAL CONDITION
“CRITICAL” is a thermodynamic expression
describing the state of a substance beyond
which there is no clear distinction between
the liquid and gaseous phase.

The critical pressure & temperature for

water are
Pressure = 225.56 Kg / cm2

Temperature = 374.15º C

24 05/24/25
 WHY SUPERCRITICAL PRESSURE

The purpose of having high inlet steam

pressure for turbine has already been
discussed in this presentation.
A Boiler operating at a pressure above critical
point is called ‘SUPERCRITICAL BOILER’
A point where boiling water and dry saturated
lines meet so that associated latent heat is
zero, this point is called Critical Point and
occurs at 225 kg/cm2 (abs) 374.15º C
temperature.
25 05/24/25
 SUPERCRITICAL BOILER

Supercritical pressure boiler has no drum and

heat absorbing surface being, in effect, one
continuous tube, hence called ‘once through
Supercritical pressure boilers.’
The water in boiler is pressurized by Boiler
Feed Pump, sensible heat is added in feed
heaters, economizer and furnace tubes, until
water attains saturation temperature and
flashes instantaneously to dry saturated
steam and super heating commences.
26 05/24/25
 SH

DRUM
RISERS
FP HTR ECO
DOWN COMER

Natural Circulation W/WALL

Boiler

SH
SEPERATOR

W/WALL

BFP HTR ECO

ONCE THROUGH SYSTEM

27 05/24/25
 IMPORTANCE OF EFFICIENCY
 The cost of operating the Plant of 3 x 660 MW,
one percentage point below the design point,
will incur additional fuel cost of Rs. 20 Crores in
a year.

 The indirect costs for Maintenance, APC, Ash

Dyke land etc. will give additional burden of Rs.
2 Crores in a year.

 The environment will suffer on account of GHGs.

 The life time loss is Rs. 660 Crores for efficiency

lower by one percentage point .

 At Sipat, gain an efficiency of 2.5 percentage

point by adopting super critical technology in
1980 MW station, thus saving Rs. 1650 Crores
in its life time.
28 05/24/25
 LPT
HPT
DRUM G

IP
T
S
MILL
EF H

RH
MILL
CD
DEAERATO
FURNACE CONDENSER
R
MILL
AB E BFP
C
O HPH 5
A B
&6
HOT
PA
ID CEP
ES
FAN A
FD FAN B
PA S LPH
A A T 1, 2
&3
P P ES A
COLD H H PB ID
PA
C
A B FAN B
FD FAN A K

29 PA PA 05/24/25
FAN A FAN B
 HP IP LP TG SET
TURBINE TURBINE TURBINE

MS

CRH HPSV IPSV

NRV GENERATOR
HPCV IPCV

HPCV
CRH IPCV
HPSV
NRV
IPSV

MS

HRH
Condenser

BOILER
 GENERAL SCHEME Opening SV
Opening CV
Steam from Turbine Rolling
boiler
Synchronization

De-acceleration
Turbine/Unit
Acceleration
Lock-Out
Tripping
Tripping
Steam
to 100MW
120MW
80MW
120MW
80MW
3000rp
turbine
m3000RP
2900
3000rpm
3100rpm
M
rpm 80MW
100MW
120MW

Generating
Turbine Station Load
Consumer

Generator Speed

3150 3100 3000 2900 2850 1500 180

 TURBINE
 HP and IP Turbines are single-flow cylinder.
 LP Turbine is double-flow cylinders.
 The turbine rotors and the generator rotor are connected by rigid
couplings.

Electrical Power O/p : 250 MW

Total Auxiliary Power Consumption : 13.915 MW
HP steam Flow : 741 T/Hr
HP Inlet Pressure : 146.1 Bar
HP Steam Temperature : 537°C
IP steam Flow : 665 T/Hr
IP Inlet Pressure : 33.93 Bar
LP steam Flow : 587 T/Hr
LP Inlet Pressure : 5.82 Bar
CW inlet temperature : 33°C
CW outlet temperature : 42°C
The Erection & Commissioning done by M/s. BHEL

32 05/24/25
 FUEL OIL HANDLING SYSTEM
For initial startup of Boiler we require LDO (Light Diesel Oil) and after PRDS
charging HFO (Heavy Fuel Oil) firing is done. In our complex we have two tanks
of LDO having capacity 1000 KL & two tanks of HFO having capacity 1500 KL
each. The tanks are highly explosive so entire tank has been surrounded by Fire
Fighting system.

LDO Tanks HFO Tanks

The Erection & Commissioning done by M/s Unitech Machines Ltd.

33 05/24/25
 COAL HANDLING
PLANT

34 05/24/25
 FLOW DIAGRAM OF TYPICAL COAL HANDLING PLANT
BUNKERS
UNIT-5 UNIT-4 UNIT-3 UNIT-2 UNIT-1
27B 27A 26B 26A 18B 18A 9B 9A 8B 8A
25 A/B

25 A/B

24 A/B

24 A/B

12 A/B
17 A/B

6 A/B
12 A/B

6 A/B
7 A/B

7 A/B
TP TP TP TP TP 19 TP TP TP 12 TP TP TP TP TP 4
23 22 21 20 14 13 8 7 6 5

5 A/B
16 A/B
23 A/B

CONV 31A
CONV 30
TP 25 TP 18 TP 16 TP 11 TP 9 TP 3
CONV 21 CONV 11
CONV 29 CONV CONV 11 CONV
CONV 31B

YARD-A
20 10
YARD-A

YARD-B

COAL

4 A/B
YARD-A

15 A/B
YARD-B
COAL

YARD-
22 A/B

COAL
COAL

COAL

COAL

B
SR-1
SR-3

SR-2
CONV 28 19 A/B

TP 24 TP 17 19 A/B TP 15 19 A/B TP 10 TP 1 3A/B TP

2
14 A/B

PENT
HOUSE2 ALTERNATIVE
NORMAL FLOW
FLOW

2 A/B
13 A/B CRUSHER HOUSE-
TRACK
TH HOPPER-II II

PENT
HOUSE1

35 TRACK HOPER-I 1 A/B CRUSHER HOUSE-I 05/24/25

 STACKER-RECLAIMER
Stacker-Reclaimer is installed inside the plant for handling of coal.
Coal stock yard total capacity is : 2,44,800 MT

Capacity : 1500 TPH – (Stacking ) and

1500 TPH – (Reclaiming)
Machine Weight : 345 MT
Boom Length : 41 Mtr.
Drive KW : 8 x 7.5 KW (Long Travel)
Counter Weight : 138 MT

The Erection & Commissioning done by M/s. L & T

36 05/24/25
 CROSS COUNTRY PIPE CONVEYOR
Cross country pipe conveyor has a single steel cord pipe conveyor with 7 nos horizontal and 39
nos. vertical curves which collect crushed coal from CHP Mine end at TP-5, and discharge the
same at TP-3 of CHP inside plant.
The conveyor is the second longest pipe conveyor ever built in the world with carrying capacity
of 2100 MT per hrs (1500 MT/hr carrying side and 600 MT/hr return side).
Total Length of Pipe Conveyor : 6948 Mtr
Belt Specification : Width - 1800 mm, Weight - 55 Kg/Mtr,
Pipe Dia - 500 mm, Speed: 3.75 m/sec
Steel cord belt ST1800 x 8mm top x 5 mm bottom FR
Motor Rating: 4 x 650 KW, 690 volts
Belt Supplier : M/s Phoenix Germany
Materials Handled : Crushed Coal of –20 mm size

The Erection & Commissioning done by M/s. Macmet India ltd

37 05/24/25
 ASH HANDLING
SYSTEM

38 05/24/25
 ASH HANDLING SYSTEM
In the coal fired boiler 20% of the total ash is
collected in the bottom ash hoppers,3% in
the eco hoppers and 77%will be carried away
by flue gas which is called as fly ash. As the
flue gas passes through ESP fields fly ash
will be collected in the ESP hoppers. These
hoppers are to be emptied regularly. In our
units fly ash evacuation is done by means of
vacuum evacuation system.

39 05/24/25
 TRANSPORT AIR
BOILER
COMPRESSOR HOUSE

ESP

Buffer
hopper
BOTTOM
ASH Wetting head
HOPPER

VACCUM P/P HOUSE

Ash water
recirculation ASH SILO
pipe

ASH
POND

ASH WATER P/P HOUSE

40
05/24/25
ASH SLURRY PUMP HOUSE
 ASH HANDLING
The ash handling plant is installed to evacuate and dispose entire ash generated by the plant
due to combustion of specified worst coal in a mechanized, trouble free Manner to ensure
uninterrupted pollution free operation of the plant continuously. The plant is designed to cater
for 100% PLF and ash content of coal as 46%.

There are 2 electrostatic precipitators (ESPs) per boiler. The total number of hoppers per
boiler will be 64.
These ash hoppers are located directly beneath the fields and receive the fly ash dislodged
from the collecting electrode and emitting system. ESP hoppers are designed for 8 hours of
storage capacity at worst coal (design point) firing conditions.

The ash handling system is complete & comprehensive for handling and removal of total ash
in form of Bottom Ash, Coarse Ash & Fly Ash generated from Boilers.

We have 02 types of Ash disposing systems:-

1) Wet System :- Ash is disposed in the form of slurry & its disposal is done at Ash
Dyke. Ash dyke is located near Main Plant gate.

2) Dry System :- Ash is disposed in dry form through air pressurized system & is accumulated at
Ash Silo. We have two Ash Silo each having capacity of 2000 M3. Further it is
disposed through dumpers at an specified area.
The Erection & Commissioning done by M/s Indure Pvt. Ltd. New Delhi

41 05/24/25
BOTTOM ASH HANDLING SYSTEM
Flow diagram of ash slurry in jet pump system

Overflow water
Hopper

From other units

Clinker grinder

Jet pump
Ash
Slurry
Pump house

Ash dyke
Flow diagram of hopper overflow water in jet pump system
Over
Flow pump

BA
HOPPER Over
Flow
Tank

To ash water
Settling Surge P/p house by
Tank Tank Gravity

Sludge to ash
Sludge Slurry pump
Pump House
 AIV AIV AIV BUFFER HOPPER &
AIV
BAG FILTER
TO SILO F.A.H.P
WATER

VACUUM BREAKER

WETTING
UNIT

A.W.U A.W.U

COLLECTI COLLECTI
NG TANK NG TANK

OFL OFL

SEAL BOX

TO ASH SLURRY SUMP

V.P. SUCTION
VACUUM V/V VACUUM
P/P A-1 P/P A-2

TO ATM

HDR V/VS HDR V/VS FLY ASH DEASHING –WETTING UNIT

I/S.
 AIV AIV AIV BUFFER HOPPER &
AIV
BAG FILTER
TO SILO F.A.H.P
WATER

VACUUM BREAKER

WETTING
UNIT

A.W.U A.W.U

COLLECTI COLLECTI
NG TANK NG TANK

OFL OFL

SEAL BOX

TO ASH SLURRY SUMP

V.P. SUCTION
VACUUM V/V VACUUM
P/P A-1 P/P A-2

TO ATM

HDR V/VS HDR V/VS FLY ASH DEASHING –DRY ASH

COLLECTION
 WATER
SYSTEM
47 05/24/25
 RAW WATER PUMP
CLARIFLOCULATOR
RESERVOI

FROM RABO HOUSE

R

DAM

PLANT

CS
DM

T
TO HOTWELL MAKEUP
48 05/24/25
 RABO DAM
Our per day water requirement for running all the 04 Units is around 1,15,224
M3. During construction period many bore wells were immersed to fulfill the water
requirement, but for running the plant we require huge amount of water & to fulfill
the demand Dam is the only source. Our Dam is constructed on river ‘KURKET’
which is approx 25 KM away from our plant.

 Catchments Area : 783 Sq Km

 Submergence Area : 681 Ha
 Top Level of Dam : RL 261.50 m
 Reservoir Capacity : 35.687 M. Cum
 Max Height of Spillway : 18 M
 Length of Right Dyke : 1133 M
 Length of Main Earth Dam: 244.25 M
 Length of Spillway : 144.75 M
 Length of Left Dyke : 210 M
 Total gates in Spillway : 10 Nos.
 Size of Spillway gates : 12 m X 8.5 m
 Size of Pump House : 13.5 m X 19.5 m
 No of Pumps : 3 Nos.
 Capacity of Each Pump : 4000 Cum/Hr

The Erection & Commissioning done by M/s. L & T

49 05/24/25
 RAW WATER RESERVOIR
Raw water from Rabo Dam is pumped to Raw Water Reservoir
through pipelines for storage. At Raw water Reservoir a pump house
is installed for transfer of raw water to Pretreatment Plant for
clarification & further necessary treatment. The DM Plant receives the
clarified water from PT Plant and the same is treated to produce DM
water. Fire water pump house is also located at the same place for
Fire fighting system.

The reservoir water holding capacity is around 1,50,000 M3.

50 05/24/25
 FIRE FIGHTING SYSTEM
Fire Fighting system consists of the following :-
1) Hydrant System 2) Spray System 3) Pumping System 4) Fire Alarm System 5) Portable
Fire Extinguishers

 Hydrant system :- It is a manually operated fire fighting facility. In the event of a fire in the
plant, hydrant / landing valve / water monitor nearby will be operated manually to extinguish
the fire.

 Spray System :- It is the automatic means of fire fighting system. It consists of

a) HVW Spray System b) MVW Spray System c) Sprinkler System d) Foam System

 Fire Alarm System :-The Fire Alarm System may be activated by automatic detection
devices or by manual operation. Fire Detection and Alarm System performs the
function of monitoring the areas from Fire continuously and giving an Audible Alarm
in case of sensing of “Fire”.

 Portable Fire Extinguishers :- The portable extinguishers are meant for attacking small fires in
their incipient stages thus preventing them from growing in to a major fire.

Various types of fire extinguishers like Dry chemical powder type, Foam type, CO 2 type and
Water type are provided in the plant considering the nature of contents of building, the
processes carried out therein and the type of fires which may occur.

The Erection & Commissioning done by M/s Unitech Machines Ltd.

51 05/24/25
 CW/ACW PUMPS
ACW Pumps are used for Main Plant Compressor
cooling systems, Ash Handling Plant compressor
cooling system, AC Ventilation, Turbine Vacuum pump
etc.

Design Capacity : 3,350 M3/hr.

Total Dynamic head : 50 MLC
Rated Speed : 990 RPM
Motor Rating : 605 KW
No. of stage : 01
Total No. Of Pumps : 08
(01 working & 01 Stand By For each unit)

CW Pumps are used for cooling of Condenser

Design Capacity : 18,000 M3/hr.

Total Dynamic head : 28 MLC
Rated Speed : 490 RPM
Motor Rating : 1800 KW
No. of stage : 01
Total No. Of Pumps : 10
(02 working for each unit & 01 common Stand
By for each phase)

The Erection & Commissioning done by M/s. Kirloskar

52 Brothers Ltd. 05/24/25
 COOLING TOWER
Tower Type : Induced Draught Counter Flow
No. of cells per tower : 14 (13 Working + 1 Standby)
Circulating water inlet temp : 42 (Deg C)
Circulating water inlet temp : 33 (Deg C)

Tower Dimensions
Total length, meter : 179.20 (C-C of Tower
Columns)
Total width, meter : 18.29 (C-C of Tower
Columns)
Height from basin curb to fan deck : 10.6 Meter

The Erection & Commissioning done by M/s. Paharpur Cooling Towers Ltd.

53 05/24/25
 DM PLANT
DM Plant is having vital role in Power stations. By maintaining the desired parameters
we can increase the life of both Boiler & Turbine. For full load operation (1000 MW) DM
water requirement is of 132 M3 per hour (approx). We have 03 streams each having
capacity of 110 M3 per hour. In DM plant we have three types of laboratories :-

(a) Express Laboratory – For on site analysis of Boiler Water

(b) Environmental laboratory – For analysis of Ambient, stack emissions &
Effluent waste treatment
(c) Central Laboratory - For analysis of complete analysis of cooling water,
potable water, raw water DM plant process water, feed water & Boiler Water
(d) Coal, Fuel & Oil Laboratory – For analysis of coal, Ash, LDO, HFO & Lub oil analysis

The Erection & Commissioning done by M/s. Ion Exchange (I) Ltd.

54 05/24/25
 OTHER
MISCELLANEOUS
SYSTEM
55 05/24/25
 COMPRESSOR
Compressors play major role in Power Plant. Compressed air requirement in power plant is divided
into service air & instrument air. Service air is that air that is directly taken from compressor and
instrument air is that air which is passed through the drier for removal of moisture, which is necessary for
pneumatic valves operation.
In Power Plant service air is required for
Cleaning of equipment, Poking of coal storage bunkers, Poking of ash hoppers, Purging & cleaning of oil
bunkers, For air operated motors, Sand blasting of turbine blades during annual overhauling & Atomizing
air for oil burners etc.
And Instrument air is required for Diaphragm operated control valves.
In our plant we have 03 Compressors ( 2 Working + 1 Stand by, 3 X 50%) having
capacity 127 Nm3/min each.
 2 No of Air dryer of capacity ( 1 working + 1 standby ) 120 Nm3/min each
 3 No of Air Receivers of 15 m3 capacities.
 1 No starting Compressor of capacity 0.82 m3/min.
The Erection & Commissioning done by M/s. Ingersoll Rand.

56 05/24/25
 HYDROGEN GENERATION PLANT
Our Turbine Generator is Hydrogen cooled & for its cooling Hydrogen gas is required.
We have Hydrogen Gas Plant in our complex with 02 streams each having capacity
of 10 M3. The plant has been commissioned & running successfully. We have bottling
facility available in plant and through trolley, cylinders are shifted to respective units
for filling in generator.
 Net capacity of hydorgen gas available at Manifold :20
NM3/Hr.
 Pressure of hydrogen gas at Manifold :140 Kg/Cm2
 Purity of hydrogen gas at Dryer outlet :99.99%

The Erection & Commissioning done by M/s. Eastern

Electrolyzer Limited, New Delhi

57 05/24/25
 DIESEL GENERATOR SET
We have 04 DG sets having capacity of 1010 KVA . In
emergency it is used for Turbine DC Pumps, Lube oil
systems, DC lights etc. In case of Power failure,
respective DG set starts automatically through DG PLC
system provided.
Four numbers DG sets incomer and three number bus
coupler are connected together to form common bus bar.
Each bus coupler is connected between two DG sets and
it will form four bus sections. Each bus section will feed
the power to two different emergency MCC. Here DG
sets-1 and 2 fed the load to Emergency MCC of Unit-1
and 2. And DG sets 3 & 4 are to be use for emergency
MCC of Unit-3 & 4
Erection & Commissioning done by M/s. Jackson.n.
58 05/24/25
 LOW PRESSURE PIPING
LP piping are generally non IBR piping & it connects the different systems
The entire piping network is above ground piping & pipes are laid on pipe
rack which are of steel structures. The piping scope covered under this package is around 41.5
KMs. It covers 10 important systems of our plant:-

1) Aux. Cooling Water System - 5815 M

2) Service Water System - 11565 M
3) Potable Water System - 8600 M
4) Service Air System - 4505 M
5) Instrument Air System - 5155 M
6) Sludge Water System - 1250 M
7) DM Water System - 2290 M
8) Cooling Tower Blow Down System- 1035 M
9) Guard Pond System - 550 M
10) Treated Ash Pond System - 380 M
11) Misc. System - 330 M

The Erection & Commissioning done by M/s. Lloyd Insulations (I) Ltd.

59 05/24/25
 POWER
EVACUATION

60 05/24/25
 SWITCHYARD
For Power evacuation to different areas construction of switchyard is essential.

The rated generating voltage of our generator is 16.5 KV, which is again stepped up
to 400 KV (For Unit # 01,02 & 03) and 220 KV (For Unit # 04) for power evacuation.

We have two sources for Power Evacuation:

(1) Through 220 KV line &
(2) Through 400 KV line.

Through 220 KV line we are supplying power to CSEB via Punjipatra & through 400
KV line power is supplied to PGCIL Raipur. At present JPL is supplying power through
PGCIL network to various customers like CSEB, MSPDCL, Tata ,Lanco etc.

The Erection & commissioning of switchyard done by M/s. L & T

61 05/24/25
 POWER DISTRIBUTION NETWORK
JSPL,RAIGARH

220KV SY at SMS

` ` ` ` ` ` ` `
220KV SY at MRSS
220KV SY at CPP

CSEB-1 CSEB-2
220KV SY at Ind. Estate 220KV SY at 220KV SY at CSEB
NALWA Kotra
PGCIL-1 PGCIL-2

CSEB-1 CSEB-2
400KV SY at JPL 220KV SY at JPL

315MVA ICT
315 MVA 315 MVA 315 ST# 4
100 MVA GT MVA
SRT GT 40 MVA

315MVA ICT

33 KV SY 6.6 KV Boards

ST#3

` ` `
40
ST#1
MVA 40
ST#2
MVA

6.6 KV Boards 33 KV Const. SY Inter Connection SLD

400KV
220KV
Coal Ash Dam JPL,TAMNAR
62 33KV 05/24/25
Mine Dyke Intake 6.6KV