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Engineering Adhesives Brochure
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- 2. About Huntsman AdvancedMaterials Huntsman Advanced Materials is a leading global supplier of synthetic and formulated polymer systems for customers requiring high-performance materials which outperform the properties, functionality and durability of traditional materials. Over 2,300 associates at 13 locations worldwide work to fulfill this promise every day. The primary markets we serve include: • Aerospace & Defense • Construction • Consumer-DIY • Electrical Engineering • Electronics • Paint & Coatings • Sport & Leisure • Wind Energy Engineering Adhesives For over 60 years, Huntsman Engineering Adhesives have been preferred by customers worldwide for tough bonding applications. Today, our high-performance epoxies, polyurethanes, and methacrylates, continue to provide users with outstanding performance, as well as easy handling and processing. Huntsman Engineering Adhesives are well suited for use on metals, rigid and engineering thermoplastics, thermoset plastics and composites, rubber, ceramic, glass and other substrate combinations. Each family of Engineering Adhesives offers different performance characteristics: Epoxies: One and two-component epoxies are known for their ability to produce high-strength, rigid bonds on substrates ranging from metals to thermosetting plastics and composites. The systems are formulated with a wide range of viscosities and work lives to meet the processing and handling requirements of most projects. Benefits include: low shrinkage, excellent chemical and corrosion resistance, high-temperature performance to 350° F (180° C), and good electrical insulating properties. Polyurethanes: Two-component polyurethane adhesives generally produce more flexible, resilient bonds than epoxies and are typically the material of choice for joining tough-to-bond engineering thermoplastics, rigid plastics and composites, and metal-to-plastic assemblies. Polyurethanes are easy to apply with minimal substrate preparation, offer good sag resistance and cure quickly at room temperature. Once cured, the adhesives maintain outstanding resilience even at low temperatures and feature good shear strength and high impact resistance. Methacrylates: High strength and fast cure cycles characterize Huntsman’s methacrylate adhesives. Methacrylates are well suited for coating small and large areas with work lives ranging from one to 20 minutes and may require less surface prepa- ration. Handling time is from two to 35 minutes at room temperature, and adhesives can be applied from 20 to 300 mil. thick. Cured methacrylates exhibit high lap shear strength comparable to epoxies and good tensile strength. 1
- 3. Adhesive bonding isone of the most versatile technologies available to the manufacturing industry as it allows the assembly of a multitude of dissimilar materials and components. Benefits include: • Improved product performance • Optimize product design • Reduce manufacturing and product cost Advantages of using adhesives are: • Ability to join a wide range of materials • High load carrying capacity • Excellent stress distribution • Outstanding fatigue resistance • Smooth surfaces • Completely sealed joints • Design freedom • User friendly processing conditions – room temperature to 200° C maximum • Ideal for composite materials • Bonding of skin panels to foams and honeycomb structures • Very low weight potential • High specific performance – strength or stiffness/density • Excellent resistance to fuels and oils • Good general resistance to water, chemicals and solvents • Potential material cost reductions • Reduced labor costs Packaging Huntsman engineering adhesives are supplied in a variety of packaging options. Consult your Huntsman Advanced Materials sales representative for information on available package sizes for specific adhesives.
- 4. Engineering Adhesives TypicalProperties Araldite® AW 2104 / Araldite® AW 8621 Araldite® 8628 / Araldite® AW 106 / Araldite® AW 8680 / Araldite® AW 8680 / Araldite® AW 8680 / Hardener HW 2934 Araldite® AY 557 / / Hardener HW Araldite® 8629 Hardener HV 953 Hardener HW 8680 Araldite® AY 8650 / Araldite® AY 8650 / Araldite® AW 8680 / Hardener HW 5542 Hardener HW 5541 Araldite® 8683 / (Araldite® 2012) Fastweld™ 10 Hardener HY 557 8621-3 (Araldite® 2028) (Araldite® 2011) (Araldite® 2040) Hardener HY 8650 Hardener 5090-1 Hardener HW 8685 (Araldite® 2042) (Araldite® 2041) Hardener HY 8683 Key Property RAPID CURE TRANSPARENT MULTI PURPOSE FLEXIBLE Chemical Type EPO EPO EPO PUR PUR EPO PUR PUR PUR PUR PUR PUR PUR • High shear and peel • Suitable for small • Transparent bondline • Tough and Resilient • Fast curing • High shear and peel • Long open time • Spray applied • Can be roll coated or • Tough and resilient • Bonds a wide variety • Bonds a wide variety • Tough and resilient strength parts and repair work • Well suited for small • Well suited for plastic • UV stable strength • Gap filling • Good performance high speed extrusion • Bonds a wide variety of materials of materials • Easily dispensable • Tough and resilient • Excellent general parts bonding • Easy to apply at broad range of applied of materials • Rapid cure • Rapid cure • Water clear • Ideal for bonding plastics • Well suited for filter • Bonds a wide variety purpose shop • Long working time temperatures • Good temperature range • Instant thixotropy after • Ideal for bonding plastics • Ideal for bonding plastics bonding of materials adhesive • Bonds a wide variety performance mixing • Gap filling of materials • Bonds a wide variety Key Features of materials • Features good peel strength • Good peel strength Viscosity, Mixed, cp (RT) 30,000 250,000 Self-leveling Self-leveling 2,000 45,000 50,000 6,000 6,000 35,000 Thixotropic Paste 50,000 3,000 Processing Data Mix Ratio, R/H (V/V) 100/100 100/100 100/100 85/100 100/100 100/100 100/100 100/40 100/40 100/100 100/100 100/100 100/60 Pot Life (Gel Time) @ 77°F, 100g mix 7 3 3 5 4 100 15 9 80 9 3 15 15 Minimum Cure Time, 77°F, hr 24 4 4 12 6 24 48 24 24 12 6 16 24 Color, Mixed Adhesive Pale yellow Gray Colorless Black Colorless Pale yellow Gray Beige Beige Black Pink Pink Blue Lap shear strength, Al*, psi 2,600 2,800 2,560 2,900 2,000 3,700 1,200 2,300 2,300 2,200 2,300 1,930 TBD % Elongation NA 5 TBD 250 34 9 165 30 TBD 250 250 250 475 Tg* (DMA), °F(°C) 130 (55) 160 (71) TBD 122 (50) 45 (7) DSC 147 (64) 82 (28) 127 (53) TBD 88 (31) 86 (30) 126 (52) 32 (0) Performance Data Gap Filling (Sag Resistance) No Yes No No No No Yes No No Yes Yes Yes No Resistance Properties Thermal E M E M M G M M M M M M M Chemical G G G M M E M M M M M M M Water G G G M M G M M M M M M M Impact E M M E G E E E E E E E E Tubes √ √ Cartridges 50ml √ √ √ Packaging 200ml √ Working Packs √ Pail √ √ √ √ √ √ √ √ √ √ √ Drums √ √ √ √ √ Key: E=Excellent, G=Good, M=Moderate, EPO=Epoxy, ACR=Acrylic, PUR=Polyurethane * Please refer to TDS for specific cure cylces 3 4
- 5. Engineering Adhesives TypicalProperties XD 4661 A / XD 4662 / XB 5308 / Araldite® AW 139 / Araldite® AW 8595 / Araldite® AW 8545-1 / XD 4661 B Hardener 4662 Hardener 5309-1 Araldite® AY 557 / TDR 1100-11 Resin / Araldite® 8579 / Hardener 5323 Araldite® AV 8574 / Hardener HW 8595 Hardener HW 8545-1 (Araldite® 2021) (Araldite® 2022) (Araldite® 2015) Hardener HY 5049 Hardener 1100-11 Araldite® 9234 Hardener 8579 Araldite® AV 170 (Araldite® 2014) Hardener HV 8574 Key Property TOUGHENED LONG OPEN TIME TEMPERATURE / CHEMICAL RESITANT Chemical Type EPO EPO ACR ACR EPO EPO EPO PUR EPO EPO EPO EPO • Long working life • Good Flexibility • High shear and • Excellent resistance to • Ideal for bonding • High strength under • Bonding glass laminate, • Moisture curable • Long working life • Cures at 140-180°C • Heat resistant to 248°F • Long working life • Bonds a wide variety • Low coefficient of peel strength gasoline and oil exposure composites static load wood and plastic • Well suited for bonding • Gap filling • Heat resistant to 120°C (120°C) • Aluminum filled of materials thermal expansion • Very fast curing with good • Versatile and gap filling • Low shrinkage • Laminating adhesive components honeycomb structures • Gap-filling • Low shrinkage • Very good peel strength • Thermal conductivity • Excellent on “less than • Excellent on “less than gap filling properties • Rapid curing • Gap filling • Transparent bond line • Clear bond lines at • Long working life • Bonds a wide variety high-temp cures • Gap filling perfectly” prepped perfectly” prepped • Excellent bond to a • Minimal surface • High shear and peel of materials surfaces surfaces wide range of plastics, preparation required strength • Ideal for archery Key Features composites and metals equipment Viscosity, Mixed, cp (RT) 21,000 43,000 45,000 60,000 Thixotropic Paste 2,800 13,000 3,100 125,000 Thixotropic Paste Thixotropic Paste 118,000 Processing Data Mix Ratio, R/H (V/V) 100/100 100/100 100/100 100/100 100/100 100/54 100/50 One part 100/40 One part 100/50 100/50 Pot Life (Gel Time) @ 77°F, 100g mix 60 120 3 10 35 75 95 >60 60 See Data Sheet 60 120 Minimum Cure Time, 77°F, hr 24 24 24 24 24 24 24 24 24 See Data Sheet 24 1 Color, Mixed Adhesive Cream Light green Pale yellow Beige Beige Amber Translucent Brownish red Gray Off-white Gray Black Lap shear strength, Al*, psi 2,600 3,000 3,200 3,600 2,400 2,400 4,100 TBD 2,300 4,000 2,700 3,400 % Elongation 50 20 60 60 4 4 5 TBD 1 1.4 TBD TBD Tg* (DMA), °F(°C) 162 (72) 135 (57) 102 (39) 106 (41) 181 (83) 142 (61) 126 (52) TBD 183 (84) 264 (129) 169 (76) 198 (92) Performance Data Gap Filling (Sag Resistance) No No Yes Yes Yes No No No Yes Yes Yes Yes Resistance Properties Thermal G G M M E G G G E E E E Chemical G G G M G E G M E E E E Water G G G G G E G M G E E G Impact E G E E G G G E M M G M Tubes Cartridges 50ml √ Packaging 200ml √ Working Packs √ √ √ √ Pail √ √ √ √ √ √ √ √ Drums √ √ √ √ √ Key: E=Excellent, G=Good, M=Moderate, EPO=Epoxy, ACR=Acrylic, PUR=Polyurethane * Please refer to TDS for specific cure cylces 5 6
- 6. Global Presence –13 Manufacturing Sites For More Information www.huntsman.com/advanced_materials [email protected] Americas: Huntsman Advanced Materials Americas 10003 Woodloch Forest Drive The Woodlands Texas 77380 USA Tel. +1 888 564 9318 Fax +1 281 719 4047 Legal Information Araldite® is a registered trademark of Huntsman Corporation or an affiliate thereof in one or more, but not Europe/Africa: all, countries. Fastweld™ is a trademark of Huntsman Corporation or an affiliate thereof. Sales of the product Huntsman Advanced Materials (Switzerland) GmbH described herein (“Product”) are subject to the general terms and conditions of sale of either Huntsman Klybeckstrasse 200 Advanced Materials LLC, or its appropriate affiliate including without limitation Huntsman Advanced Materials P.O. Box (Europe) BVBA, Huntsman Advanced Materials Americas Inc., or Huntsman Advanced Materials (Hong Kong) 4002 Basel Ltd. or Huntsman Advanced Materials (Guangdong) Co., Ltd. (“Huntsman”). The following supercedes Buyer’s Switzerland documents. While the information and recommendations included in this publication are, to the best of Hunts- man’s knowledge, accurate as of the date of publication, NOTHING CONTAINED HEREIN IS TO BE CONSTRUED Tel. +41 61 299 11 11 AS A REPRESENTATION OR WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED Fax +41 61 299 11 12 TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, NONINFRINGEMENT OF ANY INTELLECTUAL PROPERTY RIGHTS, OR WARRANTIES AS TO QUALITY OR CORRESPONDENCE WITH India/MiddleEast: PRIOR DESCRIPTION OR SAMPLE, AND THE BUYER ASSUMES ALL RISK AND LIABILITY WHATSOEVER Huntsman Advanced Materials (India) Pvt. Ltd. RESULTING FROM THE USE OF SUCH PRODUCT, WHETHER USED SINGLY OR IN COMBINATION WITH OTHER 5th Floor, Bldg. No. 10 SUBSTANCES. No statements or recommendations made herein are to be construed as a representation about the suitability of any Product for the particular application of Buyer or user or as an inducement to infringe Solitaire Corporate Park, 167 any patent or other intellectual property right. Data and results are based on controlled conditions and/or lab Guru Hargovindji Marg, Chakal, Andheri (East) work. Buyer is responsible to determine the applicability of such information and recommendations and the Mumbai – 400 093 suitability of any Product for its own particular purpose, and to ensure that its intended use of the Product India does not infringe any intellectual property rights. The Product may be or become hazardous. Buyer should (i) Tel. +91 22 4095 1556-60 obtain Material Safety Data Sheets and Technical Data Sheets from Huntsman containing detailed information Fax + 91 22 4095 1300/1400/1500 on Product hazards and toxicity, together with proper shipping, handling and storage procedures for the Product, (ii) take all steps necessary to adequately inform, warn and familiarize its employees, agents, direct and indirect customers and contractors who may handle or be exposed to the Product of all hazards pertaining Asia/Pacific: to and proper procedures for safe handling, use, storage, transportation and disposal of and exposure to Huntsman Advanced Materials (Guangdong) Co., Ltd. the Product and (iii) comply with and ensure that its employees, agents, direct and indirect customers and Rooms 4604 – 4608, Maxdo Center contractors who may handle or be exposed to the Product comply with all safety information contained in the 8 Xing Yi Road applicable Material Safety DataSheets, Technical Data Sheets or other instructions provided by Huntsman and all applicable laws, regulations and standards relating to the handling, use, storage, distribution and disposal Shanghai, 200336 of and exposure to the Product. Please note that products may differ from country to country. If you have any P.R. China queries, kindly contact your local Huntsman representative. Tel. +86 21 2208 7588 Fax +86 21 2208 7511 © 2011 Huntsman Corporation. All rights reserved.