3D Food printing
Kjeld van Bommel
Introduction to 3D (food) printing
Rapid Manufacturing (3D printing)
3D printing allows the layer-wise building of a structure directly from a
3D computer drawing using computer-controlled additive fabrication
techniques without human intervention.
3D printing is a collective term for a large number of different
technologies, each based on different principles and materials.
?
? ?
?
?
Why print food?
Personalized food
& well being
ingredients, composition,
flavors, shapes, size
health/medical, lifestyle, (dis)likes
Alternative
ingredients
proteins from algae, grass,
lupine seeds, beet leaf, insects
create tasty, structured foods
Convenience
freshly prepared food
when you want it
“personal chef + microwave”
Design freedom
& new foods
innovative shapes, textures,
flavors, etc.
new product concepts, fun!
Social experience
social media supported recipes
and cooking
“pre and post fun”, communities
?
Flexible, decentralized
production
freshly prepared food
where you want it
local, efficient production
Why print food?
COMPLETE FOOD FREEDOM
WHAT
WHERE & WHEN
CONSUMER EMPOWERMENT
?
? ?
?
?
Where print food?
Large food companies
(centralized)
food concept development
mass production printed food
personalized / on demand
Food service industry
(centralized or local)
catering / restaurants
sport & health centers
(personalized: design, comp.)
Home
(local)
personalized food
(design, composition)
Retailers
(centralized or local)
supermarkets, etc.
printing for consumers
?
Small food companies
(local)
patisseries / bakers
chocolate copy shop
(design)
From idea to 3D printed shape
material and
process parameters
Technologies – FDM
Technologies – PBP
Technologies – SLS
Technologies – SLA
Food printers – on sale (soon?)
ChefJet - image: 3D SystemsFoodini - image: Natural Machines Candy - image: 3DVentures
Choc Creator 2.0 - image: ChocEdge Foodform3D- image: RIG PancakeBot - image: PancakeBot
Examples of products made with Choc Creator
images: Choc Edge
Examples of products made with Foodini
images: Natural Machines
Examples of products made with ChefJet Pro
ChefJet Pro objects - images: 3D Systems
Food is complex
cellulose fibres swollen starch granules
gluten network bundled protein fibres airy structure
spongy structure
Food is complex
cellulose fibres swollen starch granules
gluten network bundled protein fibres airy structure
spongy structure
Why food printing at TNO
80+ years of R&D experience and a unique combination of
expertise areas:
Rapid Manufacturing
65 FTE / 15+ years RM experience / 3 years food printing experience
equipment, process, and materials R&D
RM facilities (FDM, SLA, SLS, PBP, IJP)
general engineering and manufacturing facilities
Food science
300+ FTE / 80+ years of experience / 3 years food printing experience
ingredient, (re)formulation, and product knowledge and R&D
knowledge and R&D on extraction and use of “alternative ingredients”
specialized food preparation and characterization facilities
Equipment and Materials development directions
EQUIPMENT
industrial
home
gastronomy /
prof kitchen
MATERIALS
texture /
structure
shape /
decoration
completely
new product
CONNECTION
EQUIPMENT & MATERIALS
Food printing development
shaping
2014
timeline
Early food products printed @ TNO
Early food products printed @ TNO – continued
“Fabergé egg”
“Autumn”
“Masterpiece”
3D printed Michelin star desert
3D printed Michelin star desert
Food printing development
shaping
personalized recipes
2014
timeline
“Yesterday”
leg of chicken mash
“Today”
hand-made, shaped
leg of chicken
(non-personalized)
“Tomorrow”
PERFORMANCE meals
personalised & shaped meals,
industrially manufactured
Personalized food printing
3D printed personalized food
3D printed personalized food
Personalization parameters
composition & caloric content
added macro- (fat, protein) and
micronutrients (vitamins, minerals)
shape & size
hardness
Food printing development
shaping
personalized recipes
creating textures
2014
timeline
Multi-texture 3D cake-type product
shape after baking
porous layer
dense layer
porous layer
EU project: CIBUS-FOOD
Dough Version 2.0
CURRENT PROCESS
EU project: CIBUS-FOOD
FUTURE PROCESS
Food printing development
shaping
personalized recipes
creating textures
full personalization
2014
timeline
Print faster
& high res
How to fundamentally
print faster and in
higher resolution with
various technology-
food ingredient
combinations
Fully personalized food
How to develop printers that can produce fully personalized food products
(“Star Trek Food Replicator”)
Create food
textures
Go beyond the
printing of shapes to
the printing of food
textures – both
existing and new,
designed textures
New value
chains
Define the altered or
new food value chains,
products and services
that will emerge
The big issues
ingredient stability
A new food landscape
cartridges
2D 3D image
software
sugar & salt
reduction
reformulation
alternative
ingredients
genomics
post processing
personal
nutrition
multi-texture
products
big data
recipe
software / apps
design
software / apps
equipment
manufacturing
ingredient suppliers
training / pers. food
apps
3D food printing
ingredient-printer
interactions
3D food printing
ingredient-printer
interactions
printer user interface
user community
website
internet of things /
sensors
logistics
cartridge
website
design
partner
cloud
communication
quantified self
The future tastes good
What would you like to print?
Let us know!
Dr. ir. Kjeld van Bommel
TNO – Technical Sciences
kjeld.vanbommel@tno.nl
office +31 888 665 449
mobile +31 6 127 200 19
TNO.NL/3DFOOD

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3D Food Printing - Kjeld van Bommel (TNO)

  • 2. Introduction to 3D (food) printing
  • 3. Rapid Manufacturing (3D printing) 3D printing allows the layer-wise building of a structure directly from a 3D computer drawing using computer-controlled additive fabrication techniques without human intervention. 3D printing is a collective term for a large number of different technologies, each based on different principles and materials.
  • 4. ? ? ? ? ? Why print food? Personalized food & well being ingredients, composition, flavors, shapes, size health/medical, lifestyle, (dis)likes Alternative ingredients proteins from algae, grass, lupine seeds, beet leaf, insects create tasty, structured foods Convenience freshly prepared food when you want it “personal chef + microwave” Design freedom & new foods innovative shapes, textures, flavors, etc. new product concepts, fun! Social experience social media supported recipes and cooking “pre and post fun”, communities ? Flexible, decentralized production freshly prepared food where you want it local, efficient production
  • 5. Why print food? COMPLETE FOOD FREEDOM WHAT WHERE & WHEN CONSUMER EMPOWERMENT
  • 6. ? ? ? ? ? Where print food? Large food companies (centralized) food concept development mass production printed food personalized / on demand Food service industry (centralized or local) catering / restaurants sport & health centers (personalized: design, comp.) Home (local) personalized food (design, composition) Retailers (centralized or local) supermarkets, etc. printing for consumers ? Small food companies (local) patisseries / bakers chocolate copy shop (design)
  • 7. From idea to 3D printed shape material and process parameters
  • 12. Food printers – on sale (soon?) ChefJet - image: 3D SystemsFoodini - image: Natural Machines Candy - image: 3DVentures Choc Creator 2.0 - image: ChocEdge Foodform3D- image: RIG PancakeBot - image: PancakeBot
  • 13. Examples of products made with Choc Creator images: Choc Edge
  • 14. Examples of products made with Foodini images: Natural Machines
  • 15. Examples of products made with ChefJet Pro ChefJet Pro objects - images: 3D Systems
  • 16. Food is complex cellulose fibres swollen starch granules gluten network bundled protein fibres airy structure spongy structure
  • 17. Food is complex cellulose fibres swollen starch granules gluten network bundled protein fibres airy structure spongy structure
  • 18. Why food printing at TNO 80+ years of R&D experience and a unique combination of expertise areas: Rapid Manufacturing 65 FTE / 15+ years RM experience / 3 years food printing experience equipment, process, and materials R&D RM facilities (FDM, SLA, SLS, PBP, IJP) general engineering and manufacturing facilities Food science 300+ FTE / 80+ years of experience / 3 years food printing experience ingredient, (re)formulation, and product knowledge and R&D knowledge and R&D on extraction and use of “alternative ingredients” specialized food preparation and characterization facilities
  • 19. Equipment and Materials development directions EQUIPMENT industrial home gastronomy / prof kitchen MATERIALS texture / structure shape / decoration completely new product CONNECTION EQUIPMENT & MATERIALS
  • 21. Early food products printed @ TNO
  • 22. Early food products printed @ TNO – continued
  • 26. 3D printed Michelin star desert
  • 27. 3D printed Michelin star desert
  • 29. “Yesterday” leg of chicken mash “Today” hand-made, shaped leg of chicken (non-personalized) “Tomorrow” PERFORMANCE meals personalised & shaped meals, industrially manufactured Personalized food printing
  • 31. 3D printed personalized food Personalization parameters composition & caloric content added macro- (fat, protein) and micronutrients (vitamins, minerals) shape & size hardness
  • 32. Food printing development shaping personalized recipes creating textures 2014 timeline
  • 33. Multi-texture 3D cake-type product shape after baking porous layer dense layer porous layer
  • 34. EU project: CIBUS-FOOD Dough Version 2.0 CURRENT PROCESS
  • 36. Food printing development shaping personalized recipes creating textures full personalization 2014 timeline
  • 37. Print faster & high res How to fundamentally print faster and in higher resolution with various technology- food ingredient combinations Fully personalized food How to develop printers that can produce fully personalized food products (“Star Trek Food Replicator”) Create food textures Go beyond the printing of shapes to the printing of food textures – both existing and new, designed textures New value chains Define the altered or new food value chains, products and services that will emerge The big issues
  • 38. ingredient stability A new food landscape cartridges 2D 3D image software sugar & salt reduction reformulation alternative ingredients genomics post processing personal nutrition multi-texture products big data recipe software / apps design software / apps equipment manufacturing ingredient suppliers training / pers. food apps 3D food printing ingredient-printer interactions 3D food printing ingredient-printer interactions printer user interface user community website internet of things / sensors logistics cartridge website design partner cloud communication quantified self
  • 40. What would you like to print? Let us know! Dr. ir. Kjeld van Bommel TNO – Technical Sciences [email protected] office +31 888 665 449 mobile +31 6 127 200 19 TNO.NL/3DFOOD