3M Scotchcast Resin - No. 1402FR Hydrocarbon Resistant, Halogen Free, Flame Retardant Resin
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3M Scotchcast Resin 1402FR is a halogen-free, flame-retardant polyurethane resin designed for electrical insulation and mechanical protection in low and medium voltage cable joints. It offers chemical resistance and durability against moisture and hydrocarbons, with a operating temperature range of -40°C to +110°C. The product complies with European regulations and safety standards, and comes with a two-chamber delivery system for easy mixing and application.
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3M Scotchcast Resin - No. 1402FR Hydrocarbon Resistant, Halogen Free, Flame Retardant Resin
- 1. WWW.CABLEJOINTS.CO.UK THORNE & DERRICK UK TEL 0044 191 490 1547 FAX 0044 477 5371 TEL 0044 117 977 4647 FAX 0044 977 5582 WWW.THORNEANDDERRICK.CO.UK 3 Scotchcast™ Electrical Insulating Resin 1402FR RoHS 2002/95/EC REACH 1907/2007/EC Product Description 3M™ Scotchcast™ Resin 1402FR is a halogen free, flame retardant, two component polyurethane resin for room temperature curing. The resin has been designed for flame retardant and chemical resistant properties as well as electrical insulation and mechanical protection of electrical cable joints. The 1402FR resin is classified as MIW (medium voltage insulation water curable) according Cenelec HD 631.1 S2 Standard. Once cured, the resin provides impact resistance and durability against moisture, hydro carbons and atmospheric corrosion. Continuous operating temperature of installed product; -40°C to + 110°C Application Electrical insulation and mechanical protection of low and medium voltage electrical joints installed for indoor and outdoor, underground and submerged applications in conditions where flame retardancy and/or resistance to chemicals such as hydro carbons is required. Features Flame retardant Halogen Free Chemical resistant Good adhesion to metals and different plastics Hydrophobic behaviour during curing Excellent hydrolytic stability Available with Closed Mix and Pour Delivery System Low exothermic reaction temperature Process Figures Mixing Ratio (pbw) Pot Life A:B At 5 °C At 23 °C At 40 °C 100 : 21 35min 20min 8min Typical Properties Note: This data is not to be used for specifications. Values listed are typical and should not be considered minimum or maximum. Page 1 of 4
- 2. Property Part A Density Viscosity 23°C Value Specification 1,60 g/cm³ 10.000 mPas ISO 3675 EN ISO 2555 Part B Density Viscosity 23°C 1,23 g/cm³ 140 mPas ISO 3675 EN ISO 2555 1,57 g/cm³ 2.500 mPas 65 °C Passed 3,0 % ISO 3675 EN ISO 2555 HD 631.1 S2 HD 631.1 S2 EN ISO 3521 Part A&B (mixed) Density Viscosity 23°C Exothermic Reaction Temp 40°C Hydrophobic Behaviour Volume Shrinkage Part A&B (cured*) Mechanical properties Hardness Shore D Tensile Strength Elongation at Break Impact Strength (without notch) Electrical properties Volume resistivity at 23 °C at 80 °C Dielectric Strength at 23 °C at 80 °C Dissipation factor at 23 °C at 80 °C Dielectric constant at 23 °C at 80 °C 75 25 MPa 2% >5 KJ/m² 8,0E+14 Ωcm 2,5E+11 Ωcm >20 kV/mm >20 kV/mm IEC 60250 EN 60243-1 <0,04 <0,13 IEC 60250 <6 <8 IEC 60250 Electrical Properties after dry ageing Volume resistivity at 23 °C > 1,0E+14 Ωcm Dielectric Strength at 23 °C > 20 kV/mm Dielectric constant at 23°C <6 Electrical Properties after wet ageing Volume resistivity at 23 °C > 1,0E+14 Ωcm Dielectric Strength at 23 °C > 20 kV/mm Dielectric constant at 23 °C <6 Page 2 of 4 EN ISO 868 EN ISO 527 EN ISO 527 EN ISO 179 IEC 60250 EN 60243-1 IEC 60250 IEC 60250 EN 60243-1 IEC 60250
- 3. Flame retardant properties Flammability Content of halogen Conductivity of smoke gas Acidity of smoke gas Chemical resistance Unleaded petrol (Super 95) Diesel fuel Insulating Oil Hydraulic Oil Salt solution 10% V0 (3mm) <0,5 % <10 μS/mm >4,3 <4,0 % <0,05 % <0,10 % <0,10 % <0,30 % UL94 EN 5067-2-1 EN 5067-2-2 EN 5067-2-2 EN 60455-2 EN 60455-2 EN 60455-2 EN 60455-2 EN 60455-2 *curing and aging cycles according to Cenelec HD631.1 S2 Usage Information The resin will be supplied in two-chamber plastic pouches with peelable barrier in the correct stoichiometric proportion, ensuring the correct mixing ratio for applying the resin. This packaging includes a Closed Mix and Pour Delivery System. The integrated pouring spout is opened while attaching the mixed resin bag to the housing of the joint, or by using the supplied opener. For the 7.18 Litre Mix-pack version of this product, the resin will be supplied in separate cans for component parts A & B in the correct stoichiometric proportion, ensuring the correct mixing ratio when the cans are mixed together. The Mix-pack also includes protective gloves, and a mixing spatula, along with instructions. For other information, relevant for the usage of the resin, like Gel-Time, Pot-Life, viscosity, density etc. please see above the typical properties. Storage 3M™ Scotchcast™ Resin 1402FR has a shelf life of at least 36 months when stored between 15°C and 35°C with a humidity level <75% in the originally sealed bag. The expiration date of each product appears on the product label. Storage beyond the date specified on the label does not necessarily mean that the product is no longer usable. In this case however, it is the responsibility of the user to determine applicability of the resin. Safety and Handling 3M provides its customers with a product specific Material Safety Data Sheet (MSDS) to cover potential health effects, safe handling, storage, use and disposal information. 3M strongly encourages its customers to review the MSDS on its products prior to their use. Product Stewardship 3M has a fundamental concern for all who make, distribute and use its products, and for the environment in which we live. This concern is the basis of our philosophy and policies by which we assess the health and environmental information on our products and then take the appropriate steps to protect employee, the public health and the environment. Page 3 of 4
- 4. Customer Notice 3M encourages its customers and potential users of 3M products to review their applications for such products from the standpoint of human health and environmental quality. To help ensure that 3M products are not used in ways for which they were not intended or tested. 3M personnel are available to assist customers in dealing with ecological and product safety considerations. Your 3M sales representative can arrange for the proper contacts. Regulatory Status 3M™ Scotchcast™ Resin 1402FR is in compliance with all European directives and regulations, relevant for this product. The 1402FR Resin is in compliance to EU directive 2002/95/EC (RoHS) and EU regulation 1907/2007/EC (REACH) 3M and Scotchcast are trademarks of 3M Company Important Notice All statements, technical information and recommendations related to the Seller’s products are based on information believed to be reliable, but the accuracy or completeness thereof is not guaranteed. Before utilizing the product, the user should determine the suitability of the product for its intended use. The user assumes all risks and liability whatsoever in connection with such use. Any statements or recommendations of the Seller which are not contained in the Seller’s current publications shall have no force or effect unless contained in an agreement signed by an authorized office of the Seller. The statements contained herein are made in lieu of all warranties, expressed or implied, including but not limited to the implied warranties of merchantability and fitness for a particular purpose which warranties are hereby expressly disclaimed. SELLER SHALL NOT BE LIABLE TO THE USER OR ANY OTHER PERSON UNDER ANY LEGAL THEORY; INCLUDING BUT NOT LIMITED TO NEGLIGENCE OR STRICT LIABILITY; FOR ANY INJURY OR FOR ANY DIRECT; INDIRECT; INCIDENTAL OR CONSEQUENTIAL DAMAGES SUSTAINED OR INCURRED BY REASON OF THE USE OF ANY OF THE SELLER’S PRODUCTS. Electrical Markets Division 3M United Kingdom PLC Sales Office PO Box 393 Bedford MK41 0YE Telephone: 0870 609 4639 Fax: 01234 229 433 Page 4 of 4 WWW.CABLEJOINTS.CO.UK 3M Ireland Ltd 3M United Kingdom PLC Sales Office Head Office The Iveagh Building, 490 1547 FAX 0044 477 Cain Road The Park, 3M Centre, 5371 TEL 0044 191 Carrickmines, Dublin 18, Ireland Bracknell, Berkshire RG12 8HT TEL 0044 117 812 732 Telephone: (01) 800 977 4647 FAX 0044 977 5582 Telephone: 01344 858 000 Fax: 353 1 280 3509 Fax: 01344 858 WWW.THORNEANDDERRICK.CO.UK 758 THORNE & DERRICK UK Issue 2