Advanced Materials


Semiflexible hydrophobic epoxy
for composite insulators




POWER FROm
Benefits             >   Cost-efficient shed material
                     >   Hydrophobicity transfer and recovery
for the
                     >   Semiflexible
manufacturer         >   Easy processing
                     >   High tracking and erosion resistance
                     >   No postcure




Material and         Araldite® S-HCEP (Semiflexible     and processing cost savings.
                     Hydrophobic Cycloaliphatic         The system has a mix ratio
processing cost
                     Epoxy) Systems are suitable for    of 1:1 volume which makes it
savings              medium to high voltage insula-     suitable for standard two-com-
                     tion applications offering manu-   ponent meter mix equipment.
                     facturers substantial material



High performance     Araldite® S-HCEP Systems are       bicity, hydrophobicity transfer
                     new epoxy-based shed materi-       and recovery similar to the
                     als for composite insulators.      well-known Araldite® HCEP Sys-
                     They deliver intrinsic hydropho-   tems.



Easy processing on                                                                          >   No premixing
                                                                                            >   No vacuum preparation
standard equipment
                                                                                            >   No degassing
                                                                                            >   No heating
                                                                                            >   No primer treatment
                                                                                            >   No mold cooling
                                                                                            >   Quick mold filling
                                                                                            >   Low clamping forces
                                                                                            >   No postcure
                                                                                            >   Light and cheap equipment
                                                                                            >   Low pump pressure



Hydrophobicity       Araldite® S-HCEP Systems are       bic properties after losses, e.g.
                     able to recover their hydropho-    from electrical discharging.
recovery




                     Untreated sample:                  After plasma treatment:             After 1 day: complete recovery of
                     hydrophobic surface                hydrophilic surface                 hydrophobic surface
No primer   Araldite® S-HCEP adheres well to
            the glass fibre epoxy rod and to metal
required
            without primer application.




            Araldite ® S-HCEP Systems




            Glass fibre reinforced rod made of
            Araldite ® Pultrusion Systems
Key advantages

                                       Araldite ® S-HCEP Systems   Liquid silicone rubber
Viscosity                              low                         high
Primer treatment                       no                          yes
Flexibility                            semiflexible                high
Hydrophobicity                         good                        very good
Tracking and erosion resistance        high                        high
Bird attack resistance                 yes                         no
Leakage current                        low                         medium
Tear strength                          high                        low
Material cost                          medium                      high




220 kV hollow insulator made by Hübers –
with courtesy of Hübers, Germany




Composite bushing 72 kV
made by Huntsman, Switzerland –
with courtesy of Lapp, Germany
Track record, tests and approvals
High tracking and      Araldite® S-HCEP Systems pro-       Insulators made from Araldite®
                       vide excellent tracking and ero-    S-HCEP Systems have passed
erosion resistance
                       sion resistance and good water      the 1 000 hours salt fog test
                       diffusion break-down strength.      according to IEC 61109 (FGH
                                                           Mannheim, Germany) and
                                                           showed extremely low leakage
                                                           current.




Araldite® S-HCEP       Araldite® S-HCEP Systems used       outdoor applications: KIPTS
                       for composite insulators have       test (Koeberg Insulator Pollution
insulators passed
                       fully passed one of the most        Test Station) in South Africa.
South Africa KIPTS     stringent natural aging tests for
test and fit for use
in a coastal and
marine environment




                                                                     Advancing contact angle (°)
                                                               160
Long-term stability    Standard cycloaliphatic epoxies                                                                                    Hydrophobic
                                                               140
                       loose hydrophobicity after
of hydrophobicity
                       5 000 hours during accelerated          120

                       fluorescent UV and weathering           100

                       test whereas Araldite® S-HCEP            80
                       Systems keep their hydropho-             60
                       bicity even after extended UV            40
                       and weathering times. 1 000              20                                                                        Hydrophilic
                       standard sun hours fluorescent
                                                                 0
                       UV correspond to 1 year in
                                                                     0                    5 000           10 000                 15 000
                       nature.                                                                     Exposure time (standard sun hours)
                                                                         Araldite ® S-HCEP Systems
                                                                         Araldite ® HCEP Systems
                                                                         Standard cycloaliphatic epoxy system
Huntsman Advanced                   Energy Market                       For more information
                                                                                                         www.huntsman.com / advanced_materials
                                 Materials                           Huntsman provides innovative        advanced_materials@huntsman.com
                                                                                                         Europe /Africa:
                                 We are a leading global supplier    solutions for adhesives, casting,   Huntsman Advanced Materials (Switzerland) GmbH
                                 of synthetic and formulated         composites and encapsulation        Klybeckstrasse 200
                                                                                                         P.O. Box
                                 polymer systems for customers       along the entire value chain of     4002 Basel
                                                                                                         Switzerland
                                 requiring high-performance          the energy industry.                Tel. +41 61 299 11 11
                                                                                                         Fax +41 61 299 11 12
                                 materials which outperform the                                          India / Middle East:
                                 properties, functionality and       From generation, transmission       Huntsman Advanced Materials (India) Pvt. Ltd.
                                                                                                         5 th Floor, Bldg. No. 10
                                 durability of traditional materi-   and distribution to consumption     Solitaire Corporate Park, 167
                                                                                                         Guru Hargovindji Marg, Chakal, Andheri (East)
                                 als. Over 2 300 associates at       and storage, our products           Mumbai – 400 093
                                                                                                         India
                                 13 locations worldwide work to      and applications guarantee          Tel. + 91 22 4095 1556 - 60
                                                                                                         Fax + 91 22 4095 1300 /1400 /1500
                                 fulfill this promise day by day.    optimized performance and
                                                                                                         Asia / Pacific:
                                                                     competitivity for your future       Huntsman Advanced Materials (Hong Kong) Ltd.
                                                                                                         Suites 3 –12, Level 41, Langham Place
                                 More than 9 000 companies           success.                            8 Argyle Street, Kowloon
                                                                                                         Hong Kong
                                 around the world use Huntsman                                           Tel. + 852 2148 8800
                                                                                                         Fax + 852 2424 1741
                                 Advanced Materials technolo-        Anticipate tomorrow’s challeng-
                                                                                                         Huntsman Advanced Materials (Guangdong) Co., Ltd.
                                 gies in key markets such as         es and let us be your powerful      Rooms 4604 – 4608, Maxdo Center
                                                                                                         8 Xing Yi Road
                                 adhesives and inks, aerospace,      partner towards a sustainable       Shanghai, 200336
                                                                                                         P.R. China
                                 automotive, coatings, construc-     world full of energy.               Tel. + 86 21 2208 7588
                                                                                                         Fax + 86 21 2208 7511
                                 tion, electronics, medical, ma-
                                                                                                         Americas:
                                 rine, power transmission and                                            Huntsman Advanced Materials Americas Inc.
                                                                                                         10003 Woodloch Forest Drive
                                 distribution, sports equipment                                          The Woodlands
                                                                                                         Texas 77380
                                 and wind power generation.                                              USA
                                                                                                         Tel. +1 888 564 9318
                                                                                                         Fax +1 281 719 4047

                                                                                                         Legal information
                                 Global presence – 13 manufacturing sites                                Araldite ® is a registered trademark of Huntsman Corporation or an
                                                                                                         affiliate thereof in one or more, but not all, countries.
                                                                                                         Sales of the product described herein (“Product”) are subject to the
                                                                                                         general terms and conditions of sale of either Huntsman Advanced
                                                                                                         Materials LLC, or its appro- priate affiliate including without limita-
                                                                                                         tion Huntsman Advanced Materials (Europe) BVBA, Huntsman
                                                                                                         Advanced Materials Americas Inc., or Huntsman Advanced Materi-
                                                                                                         als (Hong Kong) Ltd. (“Huntsman”). The following supercedes Buy-
                                                                                                         er’s documents. While the information and recommendations in-
                                                                                                         cluded in this publication are, to the best of Huntsman’s knowledge,
                                                                                                         accurate as of the date of publication, NOTHING CONTAINED
                                                                                                         HEREIN IS TO BE CONSTRUED AS A REPRESENTATION OR WAR-
                                                                                                         RANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING BUT
                                                                                                         NOT LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR
                                                                                                         FITNESS FOR A PARTICULAR PURPOSE, NONINFRINGEMENT OF
                                                                                                         ANY INTELLEC TUAL PROPERTY RIGHTS, OR WARRANTIES AS
                                                                                                         TO QUALITY OR CORRESPONDENCE WITH PRIOR DESCRIPTION
                                                                                                         OR SAMPLE, AND THE BUYER ASSUMES ALL RISK AND LIABILITY
                                                                                                         WHATSOEVER RESULTING FROM THE USE OF SUCH PRODUCT,
                                                                                                         WHETHER USED SINGLY OR IN COMBINATION WITH OTHER SUB-
                                                                                                         STANCES. No statements or recommendations made herein are to
                                                                                                         be construed as a representation about the suitability of any Prod-
                                                                                                         uct for the particular application of Buyer or user or as an induce-
                                                                                                         ment to infringe any patent or other intellectual property right. Data
                                                                                                         and results are based on controlled conditions and/or lab work.
                                                                                                         Buyer is responsible to determine the applicability of such informa-
                                                                                                         tion and recommendations and the suitability of any Product for
                                                                                                         its own particular purpose, and to ensure that its intended use of
                                                                                                         the Product does not infringe any intellectual property rights.
                                                                                                         The Product may be or become hazardous. Buyer should (i) obtain
                                                                                                         Material Safety Data Sheets and Technical Data Sheets from
                                                                                                         Huntsman containing detailed information on Product hazards and
                                                                                                         toxicity, together with proper shipping, handling and storage pro-
                                                                                                         cedures for the Product, (ii) take all steps necessary to adequately
                                                                                                         inform, warn and familiarize its employees, agents, direct and
                                                                                                         indirect customers and contractors who may handle or be exposed
                                                                                                         to the Product of all hazards pertaining to and proper procedures for
                                                                                                         safe handling, use, storage, transportation and disposal of and
                                                                                                         exposure to the Product and (iii) comply with and ensure that its
                                                                                                         employees, agents, direct and indirect customers and contractors
                                                                                                         who may handle or be exposed to the Product comply with all
                                                                                                         safety information contained in the applicable Material Safety Data
                                                                                                         Sheets, Technical Data Sheets or other instructions provided by
                                                                                                         Huntsman and all applicable laws, regulations and standards relat-
                                                                                                         ing to the handling, use, storage, distribution and disposal of and
                                                                                                         exposure to the Product. Please note that products may differ from
                                                                                                         country to country. If you have any queries, kindly contact your local
                                                                                                         Huntsman representative.
Ramstein Ehinger Associates AG




                                                                                                         © 2010 Huntsman Corporation. All rights reserved.
                                                                                                         Ref. No. AdMat Araldite® HCEP Systems 02.10_EN_EU

Araldite® S-HCEP systems - Brochure

  • 1.
    Advanced Materials Semiflexible hydrophobicepoxy for composite insulators POWER FROm
  • 2.
    Benefits > Cost-efficient shed material > Hydrophobicity transfer and recovery for the > Semiflexible manufacturer > Easy processing > High tracking and erosion resistance > No postcure Material and Araldite® S-HCEP (Semiflexible and processing cost savings. Hydrophobic Cycloaliphatic The system has a mix ratio processing cost Epoxy) Systems are suitable for of 1:1 volume which makes it savings medium to high voltage insula- suitable for standard two-com- tion applications offering manu- ponent meter mix equipment. facturers substantial material High performance Araldite® S-HCEP Systems are bicity, hydrophobicity transfer new epoxy-based shed materi- and recovery similar to the als for composite insulators. well-known Araldite® HCEP Sys- They deliver intrinsic hydropho- tems. Easy processing on > No premixing > No vacuum preparation standard equipment > No degassing > No heating > No primer treatment > No mold cooling > Quick mold filling > Low clamping forces > No postcure > Light and cheap equipment > Low pump pressure Hydrophobicity Araldite® S-HCEP Systems are bic properties after losses, e.g. able to recover their hydropho- from electrical discharging. recovery Untreated sample: After plasma treatment: After 1 day: complete recovery of hydrophobic surface hydrophilic surface hydrophobic surface
  • 3.
    No primer Araldite® S-HCEP adheres well to the glass fibre epoxy rod and to metal required without primer application. Araldite ® S-HCEP Systems Glass fibre reinforced rod made of Araldite ® Pultrusion Systems
  • 4.
    Key advantages Araldite ® S-HCEP Systems Liquid silicone rubber Viscosity low high Primer treatment no yes Flexibility semiflexible high Hydrophobicity good very good Tracking and erosion resistance high high Bird attack resistance yes no Leakage current low medium Tear strength high low Material cost medium high 220 kV hollow insulator made by Hübers – with courtesy of Hübers, Germany Composite bushing 72 kV made by Huntsman, Switzerland – with courtesy of Lapp, Germany
  • 5.
    Track record, testsand approvals High tracking and Araldite® S-HCEP Systems pro- Insulators made from Araldite® vide excellent tracking and ero- S-HCEP Systems have passed erosion resistance sion resistance and good water the 1 000 hours salt fog test diffusion break-down strength. according to IEC 61109 (FGH Mannheim, Germany) and showed extremely low leakage current. Araldite® S-HCEP Araldite® S-HCEP Systems used outdoor applications: KIPTS for composite insulators have test (Koeberg Insulator Pollution insulators passed fully passed one of the most Test Station) in South Africa. South Africa KIPTS stringent natural aging tests for test and fit for use in a coastal and marine environment Advancing contact angle (°) 160 Long-term stability Standard cycloaliphatic epoxies Hydrophobic 140 loose hydrophobicity after of hydrophobicity 5 000 hours during accelerated 120 fluorescent UV and weathering 100 test whereas Araldite® S-HCEP 80 Systems keep their hydropho- 60 bicity even after extended UV 40 and weathering times. 1 000 20 Hydrophilic standard sun hours fluorescent 0 UV correspond to 1 year in 0 5 000 10 000 15 000 nature. Exposure time (standard sun hours) Araldite ® S-HCEP Systems Araldite ® HCEP Systems Standard cycloaliphatic epoxy system
  • 6.
    Huntsman Advanced Energy Market For more information www.huntsman.com / advanced_materials Materials Huntsman provides innovative [email protected] Europe /Africa: We are a leading global supplier solutions for adhesives, casting, Huntsman Advanced Materials (Switzerland) GmbH of synthetic and formulated composites and encapsulation Klybeckstrasse 200 P.O. Box polymer systems for customers along the entire value chain of 4002 Basel Switzerland requiring high-performance the energy industry. Tel. +41 61 299 11 11 Fax +41 61 299 11 12 materials which outperform the India / Middle East: properties, functionality and From generation, transmission Huntsman Advanced Materials (India) Pvt. Ltd. 5 th Floor, Bldg. No. 10 durability of traditional materi- and distribution to consumption Solitaire Corporate Park, 167 Guru Hargovindji Marg, Chakal, Andheri (East) als. Over 2 300 associates at and storage, our products Mumbai – 400 093 India 13 locations worldwide work to and applications guarantee Tel. + 91 22 4095 1556 - 60 Fax + 91 22 4095 1300 /1400 /1500 fulfill this promise day by day. optimized performance and Asia / Pacific: competitivity for your future Huntsman Advanced Materials (Hong Kong) Ltd. Suites 3 –12, Level 41, Langham Place More than 9 000 companies success. 8 Argyle Street, Kowloon Hong Kong around the world use Huntsman Tel. + 852 2148 8800 Fax + 852 2424 1741 Advanced Materials technolo- Anticipate tomorrow’s challeng- Huntsman Advanced Materials (Guangdong) Co., Ltd. gies in key markets such as es and let us be your powerful Rooms 4604 – 4608, Maxdo Center 8 Xing Yi Road adhesives and inks, aerospace, partner towards a sustainable Shanghai, 200336 P.R. China automotive, coatings, construc- world full of energy. Tel. + 86 21 2208 7588 Fax + 86 21 2208 7511 tion, electronics, medical, ma- Americas: rine, power transmission and Huntsman Advanced Materials Americas Inc. 10003 Woodloch Forest Drive distribution, sports equipment The Woodlands Texas 77380 and wind power generation. USA Tel. +1 888 564 9318 Fax +1 281 719 4047 Legal information Global presence – 13 manufacturing sites Araldite ® is a registered trademark of Huntsman Corporation or an affiliate thereof in one or more, but not all, countries. Sales of the product described herein (“Product”) are subject to the general terms and conditions of sale of either Huntsman Advanced Materials LLC, or its appro- priate affiliate including without limita- tion Huntsman Advanced Materials (Europe) BVBA, Huntsman Advanced Materials Americas Inc., or Huntsman Advanced Materi- als (Hong Kong) Ltd. (“Huntsman”). The following supercedes Buy- er’s documents. While the information and recommendations in- cluded in this publication are, to the best of Huntsman’s knowledge, accurate as of the date of publication, NOTHING CONTAINED HEREIN IS TO BE CONSTRUED AS A REPRESENTATION OR WAR- RANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, NONINFRINGEMENT OF ANY INTELLEC TUAL PROPERTY RIGHTS, OR WARRANTIES AS TO QUALITY OR CORRESPONDENCE WITH PRIOR DESCRIPTION OR SAMPLE, AND THE BUYER ASSUMES ALL RISK AND LIABILITY WHATSOEVER RESULTING FROM THE USE OF SUCH PRODUCT, WHETHER USED SINGLY OR IN COMBINATION WITH OTHER SUB- STANCES. No statements or recommendations made herein are to be construed as a representation about the suitability of any Prod- uct for the particular application of Buyer or user or as an induce- ment to infringe any patent or other intellectual property right. Data and results are based on controlled conditions and/or lab work. Buyer is responsible to determine the applicability of such informa- tion and recommendations and the suitability of any Product for its own particular purpose, and to ensure that its intended use of the Product does not infringe any intellectual property rights. The Product may be or become hazardous. Buyer should (i) obtain Material Safety Data Sheets and Technical Data Sheets from Huntsman containing detailed information on Product hazards and toxicity, together with proper shipping, handling and storage pro- cedures for the Product, (ii) take all steps necessary to adequately inform, warn and familiarize its employees, agents, direct and indirect customers and contractors who may handle or be exposed to the Product of all hazards pertaining to and proper procedures for safe handling, use, storage, transportation and disposal of and exposure to the Product and (iii) comply with and ensure that its employees, agents, direct and indirect customers and contractors who may handle or be exposed to the Product comply with all safety information contained in the applicable Material Safety Data Sheets, Technical Data Sheets or other instructions provided by Huntsman and all applicable laws, regulations and standards relat- ing to the handling, use, storage, distribution and disposal of and exposure to the Product. Please note that products may differ from country to country. If you have any queries, kindly contact your local Huntsman representative. Ramstein Ehinger Associates AG © 2010 Huntsman Corporation. All rights reserved. Ref. No. AdMat Araldite® HCEP Systems 02.10_EN_EU