Environmental Management Alternatives




Utilization of
Commercial
Byproducts in
Place of Virgin
Chemicals
                                        www.ema-env.com   1
Utilization of commercial byproducts in
place of virgin chemicals

Question #1   Is it legal?          YES

Question #2   Will I save money?    YES

Question #3   Will you help me?     YES




                                   www.ema-env.com   2
When it started

The Resource Conservation
 & Recovery Act (RCRA)
In 1976 Congress passed the Resource Conservation
Recovery Act which directed the United States Environmental
Protection Agency (EPA) to develop and implement a program
to protect human health and the environment from improper
hazardous waste management practices.
The program was designed to control the
management of hazardous waste from its
generation to its ultimate disposal from its
“cradle-to-grave”.

                                            www.ema-env.com   3
Four Major Programs

Congress outlined four major programs in RCRA:
• Solid Waste (Subtitle D) — focuses on nonhazardous
  solid waste, such as municipal garbage and industrial
  waste not classified as hazardous waste
• Hazardous Waste (Subtitle C) — required by EPA to
  develop and manage a nationwide program that
  identifies wastes that are hazardous and set standards
  for safely managing this waste from the moment it is
  generated, through
  storage, transportation, recycling, treatment, and
  ultimate disposal.
                                              www.ema-env.com   4
Four Major Programs

• Medical Waste (Subtitle J) — focusing on the
  management of infectious waste.
• Underground Storage Tanks UST (Subtitle I) —
  required by EPA to set standards for the
  operation and design of USTs to
  prevent leaks into the ground.




                                             www.ema-env.com   5
Definitions

• Generator — is any person, by site, whose act or process produces
  hazardous waste or whose act first causes a hazardous waste to
  become subject to regulation under EPA (40CFR 260.10)

• EPA ID # — this number, issued by the US Environmental Protection
  Agency, identifies each handler of hazardous waste on hazardous
  waste manifests and other paperwork. The ID # enables regulators
  to track waste from its “cradle to grave”.

• Manifest — the documentation of tracking your waste from cradle to
  grave.

• TSDF (Treatment Storage & Disposal Facility) — managed the
  wastes that generators produced.

• Commercial and Chemical — made from industry.

                                                      www.ema-env.com   6
Byproduct definition

a. a product made during the manufacture
   of something else
b. a secondary or incidental product
   deriving from a manufacturing process.
   This material can be useful and
   marketable.



                                  www.ema-env.com   7
Byproduct definition

c. RCRA definition
 By-products are secondary materials subject to RCRA
 regulation as solid wastes unless, as you note, they are
 recycled by being “(i) used or reused as ingredients in an
 industrial process to make a product, provided the materials
 are not being reclaimed; (ii) used or reused as effective
 chemical substitutes for commercial products; or (iii) returned
 to the original process from which they are generated without
 first being reclaimed” 40 CFR Section 261.2(e) (1). Also, by-
 products that are hazardous only because they exhibit a
 hazardous characteristic are not solid wastes when reclaimed
 (40 CFR Section 261.2(c) (3)).
                                                  www.ema-env.com   8
Byproduct definition continued…

 A by-product is defined in RCRA as "a material that is not one
 of the primary products of a production process and is not
 solely or separately produced by the production process" (40
 CFR Section 261.1(c) (3)). The preamble to the 1985 Definition
 of Solid Waste final rule provides clarification of the
 Environmental Protection Agency's (EPA's) intent regarding
 what constitutes a by-product. It explains that EPA means to
 include as by products, "materials, generally of a residual
 character, that are not produced intentionally or separately, and
 that are unfit for end use without substantial processing" (50
 FR 625, January 4, 1985).


                                                  www.ema-env.com   9
Examples of RCRA Definition

• Examples
  • hydrochloric acid byproduct from chemical
    manufacturing used by the steel
    industry in pickling steel;
  • sodium hydroxide byproduct
    from chemical milling of
    aluminum and aluminum
    extrusion operations.


                                     www.ema-env.com   10
Understanding the market

Under EPA-regulated waste minimization
goals, generators try to manage waste materials
responsibly while following the government’s
request to reduce, reuse and recycle.
Every time a waste manifest is signed, the
generator must exhaust this resource of
reducing, reusing and recycling that material per
EPA.



                                        www.ema-env.com   11
Understanding the market

Unfortunately, there is minimal support for that line
of business called recycling. TSDF's are typically
the only option for waste generators. TSDF's have
one goal in mind, for you to send them your waste
so they can process the material and increase
their revenue. Seldom do they offer the waste
generator, an option to find a reuse for any
byproduct or hazardous waste stream and remove
the generator out of the hazardous waste cycle.


                                         www.ema-env.com   12
Where are we now?

As virgin materials became more expensive and
scarce, byproduct chemicals became more attractive for
utilization. Our society generates billions of pounds of
byproducts everyday which are commonly destined for
hazardous waste disposal through TSDF’s. Experience and
knowledge regarding the proper use of these chemicals vary
from material to material as well as from state to state. To
properly recover these materials for potential beneficial
reuse, everyone from the generator to the regulators need to be
aware of the properties of the materials, how they can be
utilized, and what if any limitations may be associated with their
use.

                                                    www.ema-env.com   13
Advantages of commercial byproducts

1.   Protects our scarce natural resources

2.   Avoid environmental hazards

3.   Reduces our nation’s reliance on raw materials & energy

4.   Reduces your costs for products purchased

5.   Avoid disposal costs

6.   Safe recycling of hazardous waste helps to meet corporate
     environmental stewardship policies and goals, promoting
     environmental success to preserve an environmentally friendly
     reputation or as an environmental leader in their sector.


                                                      www.ema-env.com   14
How to get started utilizing
commercial byproducts
1. Supply customer with Certificate of
   Analysis (CofA) and or copy of analysis
   from a certified laboratory.
2. Material Safety Data Sheet (MSDS)
3. Origin of byproduct — supplier should give
   you a general description of the material
   and its industrial origin and current supply
   of subject material.


                                        www.ema-env.com   15
How to get started utilizing
commercial byproducts
4. Environmental Considerations—make sure
   your supplier provides a description of the
   potential environmental issues related to the
   use of the specific material for all applications.
   (should be provided in the MSDS). For instance
   alum caustic is an excellent source for ph
   adjustment but can also have superior qualities
   in the removal of phosphates in a waste water
   treatment system.


                                         www.ema-env.com   16
How to get started utilizing
commercial byproducts
5. Documentation of Claims—Supplier should
   provide proof that the material is being used
   in a production process of that there is a
   known market for the material. Having
   contract in place is another good example
   of documentation of claim.
6. Testimonials—regulatory approval of the
   program and other byproducts that are
   currently being purchased for an equivalent
   application.
                                        www.ema-env.com   17
Reducing your environmental footprint

Companies and organizations
around the globe are desperately
seeking to reduce their global
environmental footprint. Many of
them are achieving this by:




                                   www.ema-env.com   18
Reducing your environmental footprint

1. Meeting their waste minimization goals
  RCRA required facilities that generate or
  manage hazardous waste to certify that they
  have a waste minimization program in place that
  reduces the quantity and toxicity of hazardous
  waste generated to the extent economically
  practicable. In 1990 Congress passed the
  Pollution Prevention Act and expanded waste
  prevention policy beyond RCRA.
                                     www.ema-env.com   19
Reducing your environmental footprint

2. ISO 14001 certification
  Manufacturing practices for environmental responsibility
  and sustainability. Prevention of pollution is linked to
  your environmental objectives. Anytime someone has
  an opportunity to change their waste classification
  to recycling, this is considered an
  effective OFI (Opportunity for
  Improvement). Continuance
  improvement is a must within
  any ISO system.


                                            www.ema-env.com   20
Reducing your environmental footprint

3. Green Initiatives
  Reducing operating costs through energy
  conservation and reducing the impact on the
  climate through reduced water, reduced
  internet technology server power
  consumption, utilizing wind energy as
  alternative power sources, reduced energy
  consumption per location, reduced speed
  motors, modified temperature
  sensors, installing sky lights, and turning off
  equipment when not and use, etc.
                                        www.ema-env.com   21
Contact EMA today


 Environmental Management Alternatives
   info@ema-env.com
   (314) 785-6425




                              www.ema-env.com   22

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EMA Byproduct Presentation

  • 1. Environmental Management Alternatives Utilization of Commercial Byproducts in Place of Virgin Chemicals www.ema-env.com 1
  • 2. Utilization of commercial byproducts in place of virgin chemicals Question #1 Is it legal? YES Question #2 Will I save money? YES Question #3 Will you help me? YES www.ema-env.com 2
  • 3. When it started The Resource Conservation & Recovery Act (RCRA) In 1976 Congress passed the Resource Conservation Recovery Act which directed the United States Environmental Protection Agency (EPA) to develop and implement a program to protect human health and the environment from improper hazardous waste management practices. The program was designed to control the management of hazardous waste from its generation to its ultimate disposal from its “cradle-to-grave”. www.ema-env.com 3
  • 4. Four Major Programs Congress outlined four major programs in RCRA: • Solid Waste (Subtitle D) — focuses on nonhazardous solid waste, such as municipal garbage and industrial waste not classified as hazardous waste • Hazardous Waste (Subtitle C) — required by EPA to develop and manage a nationwide program that identifies wastes that are hazardous and set standards for safely managing this waste from the moment it is generated, through storage, transportation, recycling, treatment, and ultimate disposal. www.ema-env.com 4
  • 5. Four Major Programs • Medical Waste (Subtitle J) — focusing on the management of infectious waste. • Underground Storage Tanks UST (Subtitle I) — required by EPA to set standards for the operation and design of USTs to prevent leaks into the ground. www.ema-env.com 5
  • 6. Definitions • Generator — is any person, by site, whose act or process produces hazardous waste or whose act first causes a hazardous waste to become subject to regulation under EPA (40CFR 260.10) • EPA ID # — this number, issued by the US Environmental Protection Agency, identifies each handler of hazardous waste on hazardous waste manifests and other paperwork. The ID # enables regulators to track waste from its “cradle to grave”. • Manifest — the documentation of tracking your waste from cradle to grave. • TSDF (Treatment Storage & Disposal Facility) — managed the wastes that generators produced. • Commercial and Chemical — made from industry. www.ema-env.com 6
  • 7. Byproduct definition a. a product made during the manufacture of something else b. a secondary or incidental product deriving from a manufacturing process. This material can be useful and marketable. www.ema-env.com 7
  • 8. Byproduct definition c. RCRA definition By-products are secondary materials subject to RCRA regulation as solid wastes unless, as you note, they are recycled by being “(i) used or reused as ingredients in an industrial process to make a product, provided the materials are not being reclaimed; (ii) used or reused as effective chemical substitutes for commercial products; or (iii) returned to the original process from which they are generated without first being reclaimed” 40 CFR Section 261.2(e) (1). Also, by- products that are hazardous only because they exhibit a hazardous characteristic are not solid wastes when reclaimed (40 CFR Section 261.2(c) (3)). www.ema-env.com 8
  • 9. Byproduct definition continued… A by-product is defined in RCRA as "a material that is not one of the primary products of a production process and is not solely or separately produced by the production process" (40 CFR Section 261.1(c) (3)). The preamble to the 1985 Definition of Solid Waste final rule provides clarification of the Environmental Protection Agency's (EPA's) intent regarding what constitutes a by-product. It explains that EPA means to include as by products, "materials, generally of a residual character, that are not produced intentionally or separately, and that are unfit for end use without substantial processing" (50 FR 625, January 4, 1985). www.ema-env.com 9
  • 10. Examples of RCRA Definition • Examples • hydrochloric acid byproduct from chemical manufacturing used by the steel industry in pickling steel; • sodium hydroxide byproduct from chemical milling of aluminum and aluminum extrusion operations. www.ema-env.com 10
  • 11. Understanding the market Under EPA-regulated waste minimization goals, generators try to manage waste materials responsibly while following the government’s request to reduce, reuse and recycle. Every time a waste manifest is signed, the generator must exhaust this resource of reducing, reusing and recycling that material per EPA. www.ema-env.com 11
  • 12. Understanding the market Unfortunately, there is minimal support for that line of business called recycling. TSDF's are typically the only option for waste generators. TSDF's have one goal in mind, for you to send them your waste so they can process the material and increase their revenue. Seldom do they offer the waste generator, an option to find a reuse for any byproduct or hazardous waste stream and remove the generator out of the hazardous waste cycle. www.ema-env.com 12
  • 13. Where are we now? As virgin materials became more expensive and scarce, byproduct chemicals became more attractive for utilization. Our society generates billions of pounds of byproducts everyday which are commonly destined for hazardous waste disposal through TSDF’s. Experience and knowledge regarding the proper use of these chemicals vary from material to material as well as from state to state. To properly recover these materials for potential beneficial reuse, everyone from the generator to the regulators need to be aware of the properties of the materials, how they can be utilized, and what if any limitations may be associated with their use. www.ema-env.com 13
  • 14. Advantages of commercial byproducts 1. Protects our scarce natural resources 2. Avoid environmental hazards 3. Reduces our nation’s reliance on raw materials & energy 4. Reduces your costs for products purchased 5. Avoid disposal costs 6. Safe recycling of hazardous waste helps to meet corporate environmental stewardship policies and goals, promoting environmental success to preserve an environmentally friendly reputation or as an environmental leader in their sector. www.ema-env.com 14
  • 15. How to get started utilizing commercial byproducts 1. Supply customer with Certificate of Analysis (CofA) and or copy of analysis from a certified laboratory. 2. Material Safety Data Sheet (MSDS) 3. Origin of byproduct — supplier should give you a general description of the material and its industrial origin and current supply of subject material. www.ema-env.com 15
  • 16. How to get started utilizing commercial byproducts 4. Environmental Considerations—make sure your supplier provides a description of the potential environmental issues related to the use of the specific material for all applications. (should be provided in the MSDS). For instance alum caustic is an excellent source for ph adjustment but can also have superior qualities in the removal of phosphates in a waste water treatment system. www.ema-env.com 16
  • 17. How to get started utilizing commercial byproducts 5. Documentation of Claims—Supplier should provide proof that the material is being used in a production process of that there is a known market for the material. Having contract in place is another good example of documentation of claim. 6. Testimonials—regulatory approval of the program and other byproducts that are currently being purchased for an equivalent application. www.ema-env.com 17
  • 18. Reducing your environmental footprint Companies and organizations around the globe are desperately seeking to reduce their global environmental footprint. Many of them are achieving this by: www.ema-env.com 18
  • 19. Reducing your environmental footprint 1. Meeting their waste minimization goals RCRA required facilities that generate or manage hazardous waste to certify that they have a waste minimization program in place that reduces the quantity and toxicity of hazardous waste generated to the extent economically practicable. In 1990 Congress passed the Pollution Prevention Act and expanded waste prevention policy beyond RCRA. www.ema-env.com 19
  • 20. Reducing your environmental footprint 2. ISO 14001 certification Manufacturing practices for environmental responsibility and sustainability. Prevention of pollution is linked to your environmental objectives. Anytime someone has an opportunity to change their waste classification to recycling, this is considered an effective OFI (Opportunity for Improvement). Continuance improvement is a must within any ISO system. www.ema-env.com 20
  • 21. Reducing your environmental footprint 3. Green Initiatives Reducing operating costs through energy conservation and reducing the impact on the climate through reduced water, reduced internet technology server power consumption, utilizing wind energy as alternative power sources, reduced energy consumption per location, reduced speed motors, modified temperature sensors, installing sky lights, and turning off equipment when not and use, etc. www.ema-env.com 21
  • 22. Contact EMA today Environmental Management Alternatives [email protected] (314) 785-6425 www.ema-env.com 22