Fabrication Introduction
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This document provides an overview of Ajinkya Steelcon Industries, a pipe and steel fabrication company. It summarizes the company's operations including manufacturing automobile components, bending and fabricating railings, and steel furniture. It also lists key machinery like CNC pipe bending machines and welding equipment. The document demonstrates programming a bending example on the 30 CNC machine and includes photos of the plant and machinery.
Fabrication Introduction
- 1. INDUSTRIAL FACILITY DEMONSTRATION OF COMPANY AJINKYA STEELCON INDUSTRIES Pipe & Sq. Tube Bending / Steel Fabrication/ Structural Fabrication
- 2. CONTENTS SR. NO. DESCRIPTION 1 INTRODUCTION 2 COMPANY WORKS & SERVICES 3 CUSTOMERS 4 MACHINERIES 5 DEMONSTRATION OF 30 CNC MACHINE 6 VIEW OF ASI PLANT & OFFICE
- 3. AJINKYA STEELCON INDUSTRIES Sect. No. 10, Plot No. 222/223, PCNTDA, MIDC, Bhosari , Pune-411026.
- 4. INTRODUCTION The Company was established in 2014.The Sole Proprietor of the company is Mr. Ajinkya Humbe . We take pleasure in introducing ourselves as Masters in Pipe Bending and Square tube Bending by using Single Axis Numerical Control Machine (NC Machine) and 3 Axes Computerized Numerical Control Machine (CNC Machine). Manufacturing all types of auto components, Steel fabrication & sheet metal works. Manufacturing steel based Furniture.
- 5. No. of Workers :- 14 Nos. Administration & Staff :- 4 Nos. ISO 9001:2015 Certified Company. Our Company got nomination for the ‘INDIA 5000 BEST MSME AWARD 2019’ INTRODUCTION
- 6. COMPANY WORKS & SERVICES
- 7. We are manufacturing all types auto components including Bending operation, Drilling ,Welding & Press operations. Our plant is well equipped to fulfill the need of auto industries. Lumax Gill-Austem Technologies, Badve Engineering, Sharada Industries these are our proud Customers. 1) AUTOMOBILE COMPONENTS
- 8. From Last 3 years; we have completed the number of BRT Railing projects under V.M. Matere Infrastructure Pvt Ltd for the various sites. Pipe size OD 76 mm and thickness from 2 to 4mm 2) BENDING AND FABRICATION OF BRT RAILING
- 9. Fabrication of BRT Railings 2) BENDING AND FABRICATION OF BRT RAILING
- 10. We also entered into steel furniture by supplying the assembled Folding Beds in in different sizes to the famous ‘CAMABEDS.’ One of the best selling model is FB 02 Frame as below 3) STEEL FURNITURE
- 11. We provide the Assembled Folding Beds along with only Bending ,Fabricating , Powder coating operation to CAMABEDS. 3) STEEL FURNITURE
- 12. 4) HEAVY STEEL FABRICATION We provide the services like ‘PROJECT BASED STAIRCASE & RAILING WORKS’ for THERMAX LTD.
- 13. CUSTOMERS S/N MAJOR CUSTOMERS LOGO 1) SHARADA INDUSTRIES 2) LUMAX AUTO TECHNOLOGIES 3) GADSING INDUSTRIES 4) CAMABEDS 5) DALANE INDUSTRIES 6) V. M. MATERE INFRASTRUCTURES PVT LTD
- 14. S/N MAJOR CUSTOMERS LOGO 7) THERMAX LTD. CUSTOMERS
- 15. MACHINERIES S/N. NAME OF MACHINE MAKE CAPACITY QTY. 1 80 NCX Pipe Bending Machine Electro- Pneumatics Size :-12 OD. TO 80mm OD. 01 2 30 CNC Pipe Bending Machine Electro- Pneumatics Size :-6 OD. TO 30 mm OD 01 3 Mechanical Press Machine Ravi Make 100 Ton 01 4 Mechanical Press Machine Ravi Make 50 Ton 02 5 Radial Drilling Machine Jay-Prakash 0 to 40 mm 01 6 Bend Saw Machine for Cutting Ravi Engineering 175 mm 01 7 Heavy Duty Chop Saw Machine De-Walt 14”(355mm) 02 8 Co2 Welding Machine Ador Make 400 Amp 02 350 Amp 02
- 16. MACHINERIES 80 NCX PIPE BENDING MACHINE
- 17. MACHINERIES 30 CNC PIPE BENDING MACHINE
- 18. MACHINERIES Press Machine Drill Machine
- 19. MACHINERIES Bend Saw Machine CO2 Welding Machine
- 20. S/N. NAME OF MACHINE MAKE CAPACITY QTY. 1 Arc Welding Machine Ador Make 200 Amp 02 2 Arc Welding Machine Ador Make 300 Amp 02 3 Arc Welding Machine 400 Amp 01 4 Pug Machine Metro Make Cutting up to 100 mm thk MS Plate 01 5 Gas Cutter National Make Cutting up to 100 mm thk MS Plate 01 6 Grinder 4 Inch. De-Walt 4 Inch 01 7 Hammer Drilling Machine Bosch Drilling up to 12mm Hole 01 MACHINERIES
- 21. CO 2 Welding Machine Arc Welding Machine Spot Welding Machine MACHINERIES
- 22. DEMONSTRATION OF 30 CNC
- 23. Let us take the following Example…
- 24. Let us take the following Example…
- 25. PRACTICAL DEMO OF 30CNC M/C From the above example, We got two the readings/Distances, 1) 422.5 mm 2) 575 mm When we insert the straight pipe into the gripper for bending operation some front portion of 422.5mm distance is covered up by the clamp and that covered up distance is 77.5 mm (when it is measured by scale.)
- 26. So we have to subtract this distance from 422.5 422.5 – 77.5 = 345mm We got the readings which we have to feed in the Program P T B (Push) (Turn) (Bend in degree) 1) 345 0.00 90 2) 575 0.00 90 PRACTICAL DEMO OF 30CNC M/C
- 27. PRACTICAL DEMO OF 30CNC M/C
- 28. PRACTICAL DEMO OF 30CNC M/C
- 29. VIEW OF ASI PLANT & OFFICE
- 30. THANK YOU AJINKYA STEELCON INDUSTRIES (ASI)