Fibre Composites Nibbler 2.5mm
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The nibbler is a tool for precisely cutting fiber composite materials. It allows for clean cuts with perfect edges while producing little dust. It punches out composite material in chip form rather than dust. The nibbler provides full flexibility to cut in any direction and access hard to reach areas. Punches and dies have long lifetimes, resulting in low cutting costs compared to other methods. The nibbler is suited for a wide range of composite materials.
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Fibre Composites Nibbler 2.5mm
- 1. Nibbler for fiber composite materials Versatile use, unique cutting Machine Tools / Power Tools Laser Technology / Electronics No.2347154_xxxxxx_S–Subjecttochange TRUMPF ist zertifiziert nach ISO 9001 (further information see www.trumpf.com/s/quality)
- 2. 32 BenefitsNibbler for fiber composite materialsNibbler for fiber composite materials Clean, precise, flexible Accuracy and clean cutting edges pose real challenges when it comes to the manual cutting of fiber composite materials. Fraying and delamination frequently occur. In addition, smoke and hazardous dust may form during material cutting. The world‘s first nibbler for cutting fiber composite materials of any kind makes these difficulties a matter of the past. Developed by experts The nibbling method comprises continuous punching of the workpiece, in which the punched out material occurs in the form of chips. For metal processing, we have already perfected this cold separation process. As a longstanding specialist for hand-held power tools for metal processing, we have now developed the FCN 250 nibbler to allow processors of composite fiber materials to also benefit from this technology. „Until now the manual rework of fiber-reinforced composites has been complex and time-consu- ming. Now the nibbler allows me to work with all-round efficien- cy.“ Roland Hoffmann, Head of Operations, Connova AG, Switzerland Your benefits ■■ Precise working ■■ Perfect cutting edge ■■ Low dust formation during cutting ■■ Full freedom of movement ■■ Cuts all common fiber composite materials, even aramide Visit us on YouTube: www.youtube.com/TRUMPFtube
- 3. 54 ApplicationApplication Nibbler for fiber composite materialsNibbler for fiber composite materials Easy handling, full flexibi- lity With the fiber composite material nibbler, you have a clear view of the cutting line. Thanks to the 360 degree tool, you can cut flexibly in any desired direction. This allows you to quickly and accurately process even three-dimensional workpieces as well as hard to reach areas. In the process, the machine has an extreme high curve flexibility. This allows you to make precise cut-outs on a flaw, as well as cutting straight lines or working in narrow radii. Straight-line cuts on scribed lines Cutting templates Curved cuts Ideal also for aramide Flexible in use
- 4. 76 ProductProduct Nibbler for fiber composite materialsNibbler for fiber composite materials Technical Data TruTool FCN 250 Max. sheet thickness mm 2,5 Working speed m / min 1,9 Min. start hole diameter mm 17 Smallest radius mm 4,3 Rated input power W 550 Strokes at nominal load 1/min 1.300 Weight without cable kg 1,8 Änderungen vorbehalten. Maßgeblich sind die Angaben in unserem Angebot und unserer Auftragsbestätigung. Order numbers machines Version DE CH GB USA CN 230 V, 50/60 Hz 2086919 2086920 110 V, 50 Hz 2086951 120 V, 60 Hz 2086952 220 V, 50 HZ 2086954 Wide range of applications Suitable for CFRP, GFRP, AFRP, thermosets and thermoplastics TruTool FCN 250 Fiber composite material nibbler Health-friendly working Cold process without smoke, low dust formation. No harmful formation of dust High stability Aluminum cast housing for maximum longevity Full processing freedom Change cutting direction by 360° Further benefits ■■ Fast and fatigue-free working without forward force ■■ Ergonomically optimized weight distribution of all components ■■ Machine ready to use in no time without any adjustment ■■ Highest curve maneuverability - thanks to hollow round punch ■■ Tool-free punch and die change ■■ Low operating costs due to high tool life If you have any questions regarding the nibbler and its accessories, please feel free to contact us: Find your contact at www.trumpf.com Accessories The nibbler comes with all necessary accessories; thus, it is ready for use in next to no time without any adjustment work. In addition to the supplied accessories, TRUMPF offers optional accessories that allow you to tailor the machine to your needs and requirements. All accessories are easy and quick to replace. This saves time and increases efficiency. Tool consisting of punch guide, punch, die (included) Order number 1 piece 2086776 Standard die Order number 1 piece 2322870 Set of 2 2322881 Punch guide standard (included) Order number 1 piece 2306496 Standard punch (included) Order number 1 piece 2306491 Set of 5 2306492 Set (2x standard punch, 1x standard die) Order number 1 piece 2306495 Punch guide for stencil cutting Order number 1 piece 2322882 Suction unit for chips (hose, die, connecting piece) Order number 1 piece 2294435 Die for suction unit Order number 1 piece 2306493 Set of 2 2306494 Outstanding cut quality No delamination or fraying Legend, page 10
- 5. Durchschnittliche Staubkonzentration (Werte in Prozent) Material: GFK 2,5 mm 0 % 20 % 40 % 60 % 80 % 100 % 98 AdvantagesAdvantages Nibbler for fiber composite materialsNibbler for fiber composite materials More meters, low cost Punches and dies have particularly long service life due to the use of ultra hard cutting material. In the process, a costly diamond coating can be avoided, thus making the cost of consumables relatively low. When cutting very thin work- pieces, the service life once again increases significantly, making the process a more econo- mically efficient solution. Cost savings as high as 50%per meter compared to methods of competitors! 2mmmaterialthickness 2mmmaterialthickness 150 meters 300 meters Lifetime punch and die Chips instead of dust Nibbling results in only a very small amount of dust that is clearly below recommended limits. This enhances occupational safety and health. Personal protective equipment is not necessary thus significantly enhances the work comfort. The punched out materi- al is in the form of chips, which can be swept together without forming any dust. The chips can also be removed directly using the exhaust unit. Alveolengängie Stäube (Feinstaub) Einatembare Stäube (Gesamtstaub) ■ Trennschleifer ■ Säbelsäge ■ Fiber Composite Nibbler
- 6. 1110 Your partnerAdvantages Nibbler for fiber composite materialsNibbler for fiber composite materials Our drive: Passion Whether production and manufacturing technology, laser technology or material processing: We develop highly innovative products and services that are industri- al quality and proven absolutely reliable. We give it our all to achieve competitive advantages for you: Know-how and experience. Visit us on YouTube: www.youtube.com/ TRUMPFtube Power tools for metal processing Cutting, fastening, bevelling: our power tools offer the most innovative technology and the highest quality. Original accessories and a free 5-year warranty provide extra security. Whether on construction sites or in job shopes: High-quality and long-las- ting machines are our quality promise. Machine tools for flexible sheet metal- and tube processing Laser cutting, punching, bending, laser welding: for all processes in flexible sheet metal production, we offer you precisely tailored machines and automation solutions, including consulting, software and services – so you can reliably produce your products in high quality. Industry 4.0 The solutions world TruConnect connects man and machine through information. It covers all steps in the manufacturing process – from quote to the shipment of parts. Lasers for manufacturing technology Whether macro, micro or nano: we have the right lasers and the right technology that is innovative and at the same time cost-efficient for every production applica- tion. Beyond the technology, we provide you with system solutions, application knowledge and consulting. Power supplies for high tech processes From semiconductor manufacturing to solar cell production: with our high and medium frequency generators, power for induction heating and plasma and laser excitation receives a defined form consisting of frequency and power – that is highly reliable and repeatable. 5-year warranty Our machines are „Made in Switzer- land“ – that stands for highest quality and assurance, you can rely on. Register online at www.trumpf.com within four weeks from the date of purchase, to extend your statutory warranty free-of-charge to a 5-year warranty and benefit from our extensive support. Legend Quick & Easy Fast and easy tool change. Light weight Low-weight machine for fatigue-free-use. Optimum protection Avoidance of hazardous. Low-vibration For minimal vibration and maximum user-friendliness.