Madhuraveeran g automation application engineer

MADHURAVEERAN G
Automation Application Engineer · +91-8883391368
madhura773@gmail.com | https://www.linkedin.com/in/madhura-magesh
To work in a challenging environment which gives me satisfaction and to keep adding value to organization
while concurrently upgrading my skills and knowledge.
EXPERIENCE
JULY 2017 – TILL DATE
Sr. APPLICATION ENGINEER, CONTROL AND AUTOMATION SYSTEMS, HOSUR.
 Main duty includes programming (Ladder, FBD, ST, SFC) for the various PLC’s produced by the
organization.
 Responsible for designing and installing PLC Based control systems.
 Perform the tasks of preparing and executing operating procedures, engineering documentation,
maintenance procedures and commissioning as well as validation test plans for multiple utility
systems.
 Lead Projects and implemented plans and strategies for increasing productivity.
 Use of analytical concepts in designing and planning.
 Provide Technical Support to our Subordinates and Customers.
 Selection of PLC, Sensors and Other automation products as per Customer requirement.
 Design and develop Electrical Panel for the projects
 System integration and Data monitoring.
 Troubleshooting and Breakdown Maintenance in PLC, HMI, VFD, Etc.…
EDUCATION
APRIL 2017
B.E ELECTRICAL AND ELECTRONICS ENGINEERING, UNIVERSITY COLLEGE OF ENGINEERING,
PANRUTI, CUDDALORE.
APRIL 2013
HIGHER SECONDARY, ROEVER HIGHER SECONDARY SCHOOL, PERAMBALUR.
APRIL 2011
SSLC, GVT. HIGHER SECONDARY SCHOOL, KEELAPULIYUR, PERAMBALUR

2
SKILLS
 PLC Programming
 Ladder Logic
 Function Block Definition [FBD]
 Structured Text [ST]
 IEC 61131-3 PLC Open Programming
 HMI & SCADA Programming
 Vision System Configuring
 Omron FQ2 Series Vision Systems
 Keyence IV Navigator Series Vision Systems
 System Integration Protocols
 RS 232
 RS 485/422
 Modbus serial and TCP/IP
 Hostlink
 Ethernet/IP
 EtherCAT
 OPC
 IIoT-MQTT
 Safety Device Configuring
 Safety Light Curtain
 Safety Scanner
 Safety Pull Cord Switch
CORE SKILLS
 PLC PROGRAMMING SKILLS
 Omron CX-One Software V4.40
 Omron Sysmac Studio 1.20
 Omron Zen Support Software V4.1
 Mitsubishi GX Developer 8.0
 Mitsubishi GX Works2 V1.91
 Siemens TIA Portal V13.0
 Siemens Logo 8.2
 Connected Components Work Bench V11
 Automation Builder 2.0
 Delta WPL Soft V2.46
FIELD OF INTEREST
 Process Automation
 System Integration
 Industrial Internet of Things (IIoT)
 Drives and Control
 Robotics Automation
 IIoT Skills & Data Analysis and Visualization
 Raspberry Pi
 Node-Red
 Node-Red Dashboard Visualization
 MS SQL Server
 Local/Online MQTT Broker Configuration
 VFD & Servo Configuring
 Omron 3G3MX2 Series
 Mitsubishi FR-D700 Series
 ABB ACS Series
 Yaskawa V1000, A1000 Series
 Delta VFD-L Series
 Omron R88D-KN, R88D-1SN,R88M-KE Series
Servo Drives
 Mitsubishi MELSERVO MR-JE Series
 Industrial Automation Product Skills
 Temperature Controller
 Programmable Relays
 Timers
 Counters
 Power Monitoring Relays
 Fiber Sensor Units
 Profile Measurement Sensors
 HMI PROGRAMMING SKILLS
 Omron NB Designer V1.44
 Omron CX-Designer V3.6
 Proface GP-ProEx V4.08
 Delta DOPSoft V2.00
 Mitsubishi GOT Designer3 V1.13
 Weintek Easy Builder Pro V6.01.01.273
 SCADA PROGRAMMING SKILLS
 Siemens WinCC Advanced V15.1
 Wonderware Intouch V17.1

3
PROJECTS
Project Name: High Speed Press Feeder Machine
Client Name : Hema Engineering Unit4, Hosur.
S/W Used : Sysmac Studio, NB Designer, CX-Drive
H/W Used : NX1P2-1040DT, NB7W-TW01B, R88D-KN50F-ECT(Ethercat Servo Drive), 4KW Servo Motor
Responsibilities:
 The main process of this machine is measure and feed metal sheet coil into high speed Royal Enfield tank
mould pressing machine.
 Challenging of this machine control system is synchronize between coil decoiler and servo feeder.
 Configure servo based precise measurement system, Program its homing sequence, Coil decoiler
synchronization with servo speed and prepare auto program for material loading trally, hydraulic system
operations.
Project Name: Seat Belt Webuckle Function Inspection Machine
Client Name : Autoliv, Hoskotai, Bangalore.
S/W Used : CX-Programmer, Proface GP-ProEx
H/W Used : CJ2M-CPU33, Input / Output Modules and GP Proface (HMI)
Responsibilities:
 Integrate CJ2M PLC & FQ2 Machine Vision Sensor, develop logic for camera trigger and process OK, NG
result based on vision sensor response.
 Develop HMI Program for visualization of machine status, auto/ manual operation and Alarm
management
Project Name: Air Bag Line Commissioning - 24 Machine
Client Name : Autoliv, Mysore.
S/W Used : CX-Programmer, Proface GP-ProEx, ATraQ - Autoliv Trace System
H/W Used : CP1L-EM40DR-D, CJ2M-CPU33,Proface HMI
Responsibilities:
 Design and build control panel as per customer requirement, commission the same panel on site in the
quick time period.
 Direct and supervise my team to achieve quick job done.
 Program the PLC to control JUKI stitching machine Operation, Develop HMI screen for better data
visualization and Alarms management.
 Establish data sharing between omron PLC and ATraQ – Autoliv MES system, for Program selection and
Production status report.
Project Name: 18 Head Granite Polish Machine - Process Automation
Client Name : Maheswari Rocks Granites, Gigani, Bangalore.
S/W Used : CX-Programmer, NB-Designer
H/W Used : CJ1M-CPU33, High Speed Encoder Modules, Analog output modules,Input / Output Modules
and NB7W-TW01B(HMI)

4
Responsibilities:
 Develop control Panel circuit for acquire electrical and real-time positioning data from field Like,
Entry Signal and position of Granite slab.
 Program the controller based on various sensor signals and two axis position data of granite slab’s
X and Y axis.
 Develop HMI Program for visualization of machine status, Operation and Alarm management
Project Name: Tool Tracking System for Different Watch case Die
Client Name : Titan Watch Division, Hosur.
S/W Used : Sysmac Studio, NB Designer
H/W Used : NJ101-1020 (DB Connectivity PLC), CP1L-N60DR-A, NB7W-TW01B (HMI), Wireless Anybus
Access Point and Wireless Bolt client device.
Responsibilities:
 Develop a Program in NJ101 for collecting production count and Tool Die information from CP1L PLC’s
throw wireless communication. NJ101 Controller is a master device it collecting data from client Field
PLC’s and sent it to MS SQL Server for data visualization.
 MS SQL Server Instance Configuration and data table configuration.
 Develop HMI Program for visualization of machine status, Database connection status and database
manual control.
Project Name: Robotic Welding System - Process Automation
Client Name : Hema Engineering Unit4, Hosur
S/W Used : TIA Portal V14.0
H/W Used : PLC- S7-1200, HMI- KTP700 Basic
Responsibilities:
 Program the PLC based on the Robotic Programmer guidance to application requirement and control
the field outputs like Solenoid Coils, Actuators.
 Develop HMI Program for visualization of machine status, auto/ manual operation and Alarm
management
 Teach to customers machine Standard Operation Procedure (SOP)
• Rotary Welding Machine using Omron CP1E-N60 PLC and NB7W HMI at Tenneco Automotive.
• Shoulder Pressing Machine done By CP1E PLC in Silver Crest.
• Collect temperature data from various temperature controllers to CP1E PLC via RS485 Multidrop Function in AK
Automation System.
• Supported for communication Between NI Labview and CJ2M-CPU33 PLC via Ethernet I/P In Flexi Efficads.
• Support to integrate Honeywell Scanner and Proface HMI with Omron CJ2M PLC to complete Plate Anchor Sewing
Assembly System
• Installed & Supported Sensors, Control Components & Other Industrial Automation Products of Omron at Various
Industries
• Installed & Supported Omron FQ2 Camera at Various Industries along with demo
• Installed & Supported VFD & Servo of Omron, Panasonic & Mitsubishi at Various Industries, and ect….

5
TRAINING
 Undergone Industrial ‘Robotic Training’ Conducted by Omron at Bangalore
 Undergone Modular PLC & HMI Training Conducted by Omron at Bangalore
 Undergone Advanced Controller’s ‘PLC Open Programming’ Technology Training Conducted by Omron at
Bangalore
 Undergone ‘Industrial Machine Safety’ Training Conducted by Omron at Bangalore.
 Successfully Completed Master Diploma in ‘Industrial Automation and Control Systems’ at Winpro Automation,
Pondicherry.
 Successfully Completed Professional Training on ‘Computer Hardware’s and Networking Technology’ at NIIT,
Villupuram.
PERSONAL DETAILS
 Father’s Name : Mr. Gandhi L
 Mother’s Name : Mrs. Sellamal G
 Date Of Birth : 13 April 1996
 Sex : Male
 Marital Status : Single
 Nationality : Indian
 Language Known : English, Tamil, Kannada, Telugu
 Current Location : Bangalore
PASSPORT DETAILS
 Passport No. : U1125568
 Date of Issue : 25/11/2019
 Date of Expiry : 25/11/2029
 Place of Issue : Tiruchirapalli
ADDRESS FOR COMMUNICATION
No.3/252, Anna Nagar,
Sengunam,
Perambalur,
Tamil Nadu,
India.
PIN: 621220
DECLARATION
I hereby declare that the above particulars given are true and faith to the best of my knowledge and belief.
DATE : Yours Sincerely
PLACE :
[MADHURAVEERAN GANDHI]

Madhuraveeran g automation application engineer

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