Pharmaceutical
Biotechnology
Pharmaceutical Biotechnology
 Biotechnology is the use of microorganisms, plants, animals or parts of them
for the production of useful compounds and Pharmaceutical biotechnology
is concerned as the biotechnological manufacturing of pharmaceutical
products.
 An insight into the nature of the traditional processes was achieved in
about 1870 when Pasteur illustrated that chemical conversions in these
processes were performed by living cells, and thus the traditional
processes should be consider biochemical conversions.
Decades following Pasteur's discovery, biotechnological knowledge increased
when the catalytic role of enzymes for most biochemical conversions became
apparent, based on that knowledge tools became available for the control
and optimization of the traditional processes
A further and very important breakthrough took place after the development
of (Molecular Biology). The notion or concept, brought forward by the pioneers
in the molecular biology in around 1950, that DNA encodes proteins and in this
way controls all cellular processes was the impetus for a new period in
biotechnology.
➢ The fast evolving DNA technologies, after the development of the recombinant
DNA technology in 70th, allowed biotechnologists to control gene expression in
the organisms used for biotechnological manufacturing.
➢ These developed technologies opened new ways for the introduction of foreign
DNA into all kinds of organisms.
➢ Thus genetically modified organisms constructed in this way to open up
completely new possibilities for biotechnology.
Biopharmaceuticals
Complex biological molecules, commonly known as proteins that usually aim at eliminating the
underlying mechanisms for treating diseases.
Essentially used to make (Complex Larger Molecules) with the help of living
cells (like those found in the human body such as bacteria cells, yeast cells,
animals or plant cells).
Unlike the smaller molecules that are given to a patient through tablets, the
large molecules are typically injected into the patient’s body.
Pharmaceutical Biotechnology VI semester.pdf
Pharmaceutical Biotechnology Products
Antibodies, Proteins and Recombinant DNA
products
 Antibodies- are proteins produced by white blood cells and are used by
immune system to identify bacteria, viruses and other foreign substances
and to fight them off.
 Monoclonal antibodies- are one of the most exciting developments in pharmaceutical
biotechnology at these recent years. (produced as a result of perpetuating the expression of a single
beta lymphocyte. Consequently, all of the antibody molecules secreted by a series of daughter
cells derived from a single dividing parent beta lymphocyte are genetically identical).
Pharmaceutical Biotechnology VI semester.pdf
Proteins- made of amino acids or large, complex molecules that do
most of the work in the cells and are required for the structure, function,
and regulation of the body’s tissues and organs.
Protein biotechnology- is emerging as one of the key
technologies of the future for understanding the development of
many diseases like cancer or amyloid formation for better
therapeutic intervention.
Recombinant DNA Technologies
Genetic modification of organisms is done by Fusion of any DNA fragment to DNA
molecules able to maintain themselves by autonomous replication. Such molecules
called replicons
Recombinant DNA
Plasmid or
Vector
Pharmaceutical Biotechnology VI semester.pdf
Recombinant DNA technology or DNA cloning
technology:
(Application of plasmids in biotechnology)
 Fusing foreign DNA fragment to the isolated plasmid in order to create a recombinant DNA
molecule called replicons.
 Replicons used as carriers for foreign DNA fragments are
termed vectors (include plasmids from bacteria or yeast, or DNA
from bactriovirus, animal virus or Plant virus).
 Foreign DNA- isolated either from microbial, plant or animal
cell
 Restriction enzyme used to cut DNA at a specific site.
 Ligase enzyme used to close circular recombinant DNA.
- Introduction of recombinant DNA into host cell leads to form
(Transformant).
- Vector replicate in the host, thus all daughter cells will inherit
precise copy (a clone) of the recombinant DNA molecule.
Monoclonal Antibodies
Typically made by fusing myeloma cells with the spleen from a
mouse that has been immunized with the desired antigen.
Pharmaceutical Biotechnology VI semester.pdf
 Laboratory animals (mammal, e.g. mice) are first exposed to the antigen
that an antibody is to be generated against. Usually this is done by a
series of injections of the antigen in question, over the course of several
weeks. Once spleen cells are isolated from the spleen the B cells are
fused with immortalised myeloma cells. The myeloma cells are selected
beforehand to ensure they are not secreting antibody themselves and that
they lack the (HGPRT) gene, making them sensitive to the incubation in
HAT medium . Fused cells are incubated in HAT medium for roughly 10 to
14 days. Hence, unfused myeloma cells die, because they lack HGPRT.
Removal of the unfused myeloma cells is necessary because they have
the potential to outgrow other cells, especially weakly established
hybridomas. Unfused B cells die as they have a short life span. In this
way, only the B cell-myeloma hybrids survival. These cells produce
antibodies (a property of B cells) and are immortal (a property of myeloma
cells). The next stage is a rapid primary screening process, which
identifies and selects only those hybridomas that produce antibodies of
appropriate specificity. The B cell that produces the desired antibodies can
be cloned to produce many identical daughter clones. Once a hybridoma
colony is established, it will continually grow in culture medium and
produce antibodies.
Formulation of Biotech Products
Biopharmaceutical Considerations
1. Sterility
Most proteins are administered parenterally and it should be sterile (But are
sensitive to heat and other sterilization treatments) so cannot withstand
[autoclaving, gas sterilization, or sterilization by ionizing radiation].
Protein pharmaceuticals assembled under aseptic conditions, following established
and evolving rules in the pharmaceutical industry for aseptic manufacture.
2.Viral Decontamination
➢ As recombinant DNA products are grown in microorganisms, these organisms
should be tested for viral contaminants and appropriate measures should be
taken if viral contamination occurs.
➢ Excipients with a certain risk factor, such as blood derived human serum
albumin, should be carefully tested before use and their presence in the
formulation process should be minimized.
3.Pyrogen removal
 Pyrogens are compounds that induce fever.
 Exogenous pyrogens (pyrogens introduced into the body, not generated by
the body itself) can be derived from bacterial, viral or fungal sources.
Bacterial pyrogens are mainly endotoxins shed from gram negative bacteria.
They are lipopolysaccharides.
 Pyrogen removal of recombinant products derived from bacterial sources
should be an integral part of preparation process:
 Excipients used in the protein formulation should be essentially endotoxins-
free.
Continuous with Pyrogen removal
 Pyrogen removal of recombinant products derived from bacterial sources
shouldbe an integral part of preparation process:
Ion exchange chromatographic procedures (utilizing its negative charge)
can effectively reduce endotoxins levels in solution.
 For solutions, water for injection (compendial standards) is (freshly) distilled
or produced by reverse osmosis.
Ion exchange chromatography
Excipients Used in Parenteral
Formulations of Biotech Product
 In a protein formulation (active substance), a
number of excipients selected to serve different
purposes.
 The nature of the protein (e.g. lability-rapid
change or destroyed-) and its therapeutic use
(e.g. multiple injection systems) can make
these formulations quite complex in term of
excipients profile and technology (freeze-
drying, aseptic preparation).
components found in parenteral
formulations of biotech products
1. Active ingredient
2. Solubility enhancers
3. Anti-adsorption and anti-aggregation agents
4. Buffer components
5. Preservatives and anti-oxidants
6. Lyoprotectants/ cake formers
7. Osmotic agents
8. Carrier system
Note: All of the above are not necessarily
present in one particular protein formulation
2. Solubility Enhancers
 Proteins, in particular those that are non-glycosylated, may have a
tendency to aggregate and precipitate.
 Approaches that can be used to enhance solubility include:
1. Selection of the proper pH and ionic strength conditions
2. Addition of amino acids, such as lysine or arginine (used to
solubilize tissue plasminogen activator, t-PA)
3. Addition of surfactants such as sodium dodecylsulfate, to
solubilize non-glycosylate, IL-2 (interleukin-2) can also help to
increase the solubility.
 Tissue plasminogen activator (abbreviated tPA or PLAT) is a protein
involvedin the breakdown of blood clots.
 As an enzyme, it catalyzes the conversion of plasminogen to
plasmin,the major enzyme responsiblefor clot breakdown.
 Because it works on the clotting system, tPA is used in clinical
medicine to treat embolic or thrombotic stroke.
 tPA may be manufactured using recombinant biotechnology
techniques. tPA created by this way may be referred to as
recombinant tissue plasminogen activator (rtPA).
Notes
 Interleukin 2 (IL-2) is an interleukin, a type of cytokine
signalling molecule in the immune system.
 It is a protein that regulates the activities of white
blood cells (leukocytes, often lymphocytes) that are
responsible for immunity.
The mechanism of action of these solubility enhancers
Type of enhancer and protein involvedand is not always fully
understood.
depends on
0
10
20
30
40
50
60
70
80
90
100
0 0.05 0.1 0.15 0.2 0.25
Apparent
solubility
(mg/ml)
Figure 1: Shows the effect of arginine concentration on the
solubility of t-PA (alteplase) at pH 7.2 and 25oC.
Arginine-phosphate(M)
A : type I alteplase
B : type II alteplase
C : 50:50 mixture of
type I and type II alteplase
➢ In the above examples aggregation is physical in nature, i.e. based
on hydrophobic and/ or electrostatic interactions between
molecules by formation of covalent bridges between molecules
through disulfide bonds, and ester or amide linkages.
➢ In these cases proper conditions should be found to avoid these
chemical reactions (the figure above clearly indicates the dramatic
effect of this basic amino acid on the apparent solubility of t-PA).
3. Anti-adsorption and anti-aggregation
agents
 Anti-adsorption agents (added to reduce adsorption of the active
protein to interfaces).
 Some proteins normally have hydrophobic sites in the core structure.
They tend to expose hydrophobic sites when an interface is present.
❖ These interfaces can be water/air, water/container wall or interfaces
formed between the aqueous phase and utensils used to administer the
drug (e.g. catheter, needle).
Pharmaceutical Biotechnology VI semester.pdf
 These adsorbed, partially
unfolded protein molecules form
aggregates, leave the surface,
return to the aqueous phase, form
larger aggregates and
precipitate.
 Example:
The proposed mechanism for
aggregation of insulin in aqueous
media through contact with a
hydrophobic surface (or water-air
interface) is presented in Figure 2.
Figure 2 Reversible self-association of insulin, its adsorption to the
hydrophobic interface and irreversible aggregation in the adsorbed
protein film
crystal
Hydrophobic surface
Aqueous solution
monomer Dimer Hexamer
Tetramer
 Native insulin in solution is in an equilibrium state between
monomeric, dimeric, tetrameric and hexameric form.
 The relative abundance of the different aggregation states depends
on the pH, insulin concentration, ionic strength and specific
excipients (Zn2+ and phenol).
 Suggestion: dimeric form of insulin adsorbs to hydrophobic interfaces
and subsequently forms larger aggregates at the interface.
This adsorption explains why anti-adhesion agents can also act as anti-
aggregation agents.
 Ex: Albumin (strong tendency to adsorb to surfaces) and is therefore added
in relatively high concentration (e.g. 1%) as an anti-adhesion agent to protein
formulations.

Mechanism: albumin competes with the therapeutic protein for binding sites and
prevents adhesion of the therapeutically active agent by combination of its binding
tendency and abundant presence.
 Insulin is one of the many proteins that can form fibrillar
precipitates (long rod-shaped structures with diameters in the
0.1 µm range).
1. Low concentrations of phospholipids and surfactants (as a
fibrillation-inhibitory effect).
2. The selection of the proper pH to prevent this unwanted
phenomenon.
This can be
prevented by:
 Apart from albumin, surfactants can also prevent
adhesion to interfaces and precipitation.
Readily adsorb to hydrophobic interfaces with their own
hydrophobic groups and render this interface hydrophilic
by exposing their hydrophilic groups phase.
4. Buffer components
Buffer selection is an important part of the formulation process, because
of the pH dependence of protein solubility , physical and chemical
stability.
Buffer systems regularly encountered in biotech
formulations are:
1. phosphate
2. citrate
3. acetate
The isoelectric point (pI)
pH of a solution at which the net primary charge of a protein becomes
zero.
At a solution pH that is above the pI the surface of the protein is
predominantly negatively charged and like-charged molecules will
exhibit repulsiveforces.
At a solution pH that is below the pI, the surface of the protein is
predominantly positively charged and repulsion between proteins
occurs.
At the pI the negative and positive charges cancel, repulsive
electrostatic forces are reduced and the attraction forces predominate.
The attraction forces will cause aggregation and precipitation.
The pI of most proteins is in the pH range of 4-6.
Figure 1. A plot of the solubility of
various forms
of hGH as a function of pH. The
closed symbols mean that
precipitate was present in the
dialysis tube after equilibration,
whereas open symbols mean that
no solid material was present, and
[hGH]
mg/ml
pH
3 4 6
5 7
1
5
10
20
Circles = recombinant
hGH
Triangles = Met-hGH
Squares = pituitary hGH
A good example of importance of
the isoelectric point (its
negative logarithm [pH] is
equal to pI) is the solubility
profile of human growth
hormone (hGH, pI around
5) as presented in Figure 1:
pI: is the pH at a
particular molecule
carries no net electrical
charges (overallcharge).
Thus molecule is affected
by pH of its surrounding
environment and can
become more positively
or negatively charged
due to the gain or loss,
respectively,of (H+).
Such molecules have
minimum solubility in
+ve
char
ge -ve
char
ge
Even short, temporary pH changes can
cause aggregation. Explain why?
 These conditions can occur, for example, during the freeze-
drying process, when one of the buffer components is
crystallizing and the other is not.
 In a phosphate buffer, Na2HPO4 crystallizes faster than NaH2PO4.
drop in pH during the freezing step.
➢ While other buffer components do not crystallize, but form
amorphous systems and then pH changes are minimized.
5. Preservatives and Anti-oxidants
 Methionine, cysteine, tryptophane, tyrosine and histidine are
amino acids that are readily oxidized.
 Proteins rich in these amino acids are susceptible to oxidative
degradation.
1. Replacement of oxygen by inert gases in the
vials helps to reduce oxidative stress.
2. Addition of anti-oxidant such as ascorbic acid
or sodium formaldehyde sulfoxylate can be
considered.
The solution
!!!
Antioxidan
ts
➢ Certain proteins are formulated in the container designed for
multiple injection schemes.
➢ After administering the first dose, contamination with
microorganism may occur and the preservatives are needed to
minimize growth.
➢ Usually, these preservatives are present in concentrations that
are bacteriostatic rather than bactericide in nature.
➢ Antimicrobial agents mentioned in the USP XXIV are the
mercury-containing pheylmercuric nitrate, thimerosal, p-
hydroxybenzoic acids, phenol, benzyl alcohol and
chlorobutanol.
Preservatives
Shelf Life of Protein Based Pharmaceuticals
Protein can be stored:
(1) as an aqueous solution
(2) in freeze-dried form
(3) in dried form in a compacted state (tablet).
The stability of protein solutions strongly depends on factors such as
pH, ionic strength, temperature, and the presence of stabilizers.
E.g.: Figure 2 shows the pH dependence of α1-antitrypsin and clearly
demonstrates the critical importance of pH on the shelf-life of
proteins.
Freeze-Drying of Proteins
 Proteins in solution often do not meet the preferred stability
requirements for industrially pharmaceutical products (>2 years),
even when kept permanently under refrigerator conditions (cold
chain).
 The abundant presence of water promotes chemical and
physical degradation processes.
Importance of Freeze Drying
 Freeze-drying may provide the desired stability by extending shelf
life. During freeze-drying water is removed via sublimation and
not by evaporation.
it works by freezing the material,then reducing the pressure and
adding heat to allow the frozen water in the material to sublimate.
 Three stages can be discerned in the freeze-drying process:
(1) freezing step
(2) primary drying step
(3) secondary drying step.
Table 1. Three stages in the freeze drying process of protein
formulations.
1. Freezing
The temperature of the product is reduced from ambient
temperature to a temperature below the eutectic temperature (Te),
or below the glass transition temperature (Tg) of the system. A Tg is
encountered if amorphous phases are present.
2. Primary drying
Crystallized and water not bound to protein/excipients is removed
by sublimation. The temperature is below the Te or Tg; the
temperature is for example -40oC and reduced pressures are used.
3. Secondary drying
Removal of water interacting with the protein and excipients. The
temperature in the chamber is kept below Tg and rises gradually,
e.g., from -40oC to 20oC.
 The freeze-drying of a protein solution without the
proper excipients causes, as a rule, irreversible
damage to the protein.
 Table 4.3 lists excipients typically encountered in
successfully freeze-drying protein products:
Table 4.3. typical excipients in a
freeze-dried protein formulation
1. Bulking agents: mannitol/ glycine
➢ Reason: elegance/ blowout prevention
❖ Blowout is the loss of material taken away by the water
vapor that leaves the vial. It occurs when little solid
material is present in the vial.
2. Collapse temperature modifier: dextran, albumin/ gelatine
➢ Reason: prevent increase collapse temperature.
3. Lyoprotectant: sugars, albumin
➢ Reason: protection of the physical structure of the protein.
❖ Mechanismof action of lyoprotectants is not fully
understood. Factors that might play a role are:
Mechanisms of action of lyoprotectants
1. Lyoprotectants replace water as stabilizing agent
(water replacement theory),
2. Lyoprotectants increase the Tg of the cake/ frozen
system
3. Lyoprotectants will absorb moisture from the
stoppers
4. Lyoprotectants slow down the secondary drying
process and minimize the chances for overdrying
of the protein. Overdrying might occur when
residual water levels after secondary drying
become too low.
Delivery of Proteins
 The parenteral Route of Administration
 Parenteral administration is defined as administration via those routes
where a needle is used, including intravenous (IV), intramuscular (IM),
subcutaneous (SC) and intraperitoneal (IP) injections.
 The blood half-life of biotech products can vary over a wide range. For
example, the circulation half-life of t-PA is a few minutes, while
monoclonal antibodies (MAB) have half-lives of a few days
 One reason to develop modified proteins through site
directed mutagenesis
To enhance circulation half-life.
By expanding the mean residence time for short half-life
proteins (switch from IV to IM or SC administration).
1- changes in disposition which
Have a significant impact on the therapeutic performance of
the drug.
These changes are related to:
i. The prolonged residence time at the IM or SC site of
injection compared to IV administration and enhanced
exposure to degradation reactions (peptidases).
ii. Differences in disposition.
Regarding point 1 (Prolonged residence
time at IM or SC site of injection and the enhanced
exposure to degradation reactions.)
A- For instance, diabetics can become “insulin
resistant” through high tissue dipeptidyl peptidase {DPP-IV} activity .
B- Other factors that can contribute to absorption variation are
related to differences in exercise level of the muscle at the
injection site.
C- The state of the tissue, for instance the occurrence of
pathological conditions, may be important as well.
Regarding point 2 (Differences in
disposition).
Upon administration, the protein may be transported to the
blood circulation
or
through the
lymphatics
through the capillary
wall at the site of
injection.
Note: The fraction of the administered
dose taking this lymphatic route is
molecular weight dependent.
Routes of uptake of SC or IM
injected drugs
Blood Capillary wall
lymph
Low Mwt drugs
Site of injection
High Mwt drugs
Molecular weight of different
proteins
 rIFN alpha-2a (Mw 19 kDa)
 Cytochrome C (Mw 12.3 kDa)
 Inulin (Mw 5.2 kDa)
 FUdR (Mw 256.2 Da)
The following Figure shows:
Cumulative recovery in the efferent lymph from the
right popliteal lymph node following SC administration
into the lower part of the right hind leg of sheep
0
10
20
30
40
50
60
70
0 2 4 6 8 10 12 14 16 18 20
lymph
recovery
[%
of
dose]
molecular weight [kDa]
FUdR
Inulin
IFN-α-2a
Cytochrome C
Correlation between the molecular weight and cumulative recovery
 Lymphatic transport takes time (hours) and uptake in the
blood circulation is highly dependent on the injectionsite.
 On its way to the blood, the lymph passes through
draining lymph nodes and contact is possible between
lymph contents and cells of the immune system such as
macrophages, B- and T-lymphocytes residing in the lymph
nodes.
The Oral Route of Administration
❑ Oral delivery of protein drugs would be preferable because:
1. It is patient friendly
2. No intervention by a healthcare professional is necessary to administer
the drug.
❑ Not Preferable:
Oral bioavailability is usually very low.
 The two main reasons for failure of uptake after oral administration
1. Protein degradation in the gastrointestinal (GI) tract.
2. Poor permeability of the wall of the GI tract in case of a passive
transport process.
(protein degradation in the GI tract)
i. The human body has developed a very efficient system to break down proteins in our
food to amino acids, or di- or tri-peptides.
ii. These building stones for body proteins are actively absorbed for use wherever
necessary in the body.
iii. In the stomach pepsins (a family of aspartic proteases) are secreted. They are
particularly active between pH 3 and 5 and lose activity at higher pH
values.
iv. Pepsins are endopeptidases capable of cleaving peptide bonds
distant from the ends of the peptide chain. They preferentially (cleave
peptide bonds between two hydrophobic amino acids).
v. Other endopeptidases are active in the GI tract at neutral pH values,
e.g., trypsin, chymotrypsin, and elastase. They have different peptide
bond cleavage characteristics that more or less complement each
other.
vi. Exopeptidases, proteases degrading peptide chains from their ends,
are present as well. Examples are carboxypeptidase A and B.
Pharmaceutical Biotechnology VI semester.pdf
viii. In the GI lumen the proteins are cut
into fragments that effectively further
break down to amino acids, di-
and tri-peptides by brush border
(microvillus) and cytoplasmic proteases of
the enterocytes (intestinal absorptive
cells).
(permeability)
i. High molecular weight molecules do not readily penetrate the intact and
mature epithelial barrier if diffusion is the sole driving force for mass
transfer.
ii. Their diffusion coefficient decreases with increasing molecule size.
iii. Protein are no exception to this rule.
iv. Active transport of intact therapeutic recombinant proteins over the GI-
epithelium has not been described yet.
Conclusion
The above analysis leads to the conclusion that the oral route of
administration for therapeutic protein is unsuitable if high (or at least constant)
bioavailability is required.
O However, for the category of oral vaccines the
above-mentioned hurdles of degradation and
permeation are not necessarily prohibitive.
O Ex: For oral immunization, only a (small) fraction of
the antigen (protein) has to reach its target site to elicit an
immune response.
O The target cells are B-lymphocyte cells that
produce secretory IgA antibodies.
O and antigen presenting accessory cells
located in Peyer’s patches (macroscopically
identifiable follicular structures located in the
wall of the GI tract).
 Peyer’s patches are overlaid with microfold (M) cells
(separate the luminal contents from the lymphocytes).
 These M cells have little lysosomal degradation capacity and
allow for antigen sampling by the underlying lymphocytes.
 Moreover, mucus producing goblet cell density is reduced over
Peyer’s patches.
 This reduces mucus production and facilitates access to the M
cell surface for luminal contents.
 Attempts to improve antigene delivery via the Peyer’s patches
and to enhance the immune response are made by using
microspheres, liposomes or modified live vectors, such as
attenuated bacteria and viruses.
Alternative Route of Administration
Parenteral administration has disadvantages
(needles, sterility, injection skill) compared to
other possible routes.
Delivery through nose, lungs, rectum, oral
cavity, and skin have been selected as potential
sites of application.
The potential pros and cons for
different relevant routes
I. Nasal
Advantage:
1. Easily accessible
2. Fast uptake
3. Proven track record with a number of “conventional” drugs
4. Probably lower proteolytic activity than in the GI tract
5. Avoidance of first pass effect
6. Spatial containment of absorption enhancers [osmolarity & pH] is possible
(when drugs exhibits poor membrane permeability, large molecular size, lack
of lipophilicity and enzymatic degradation by amino peptidases).
Nasal
Disadvantage:
1. Reproducibility (in particular under intranasal
pathologies may affect or capacity for nasal
absorption)
2. Safety (e.g., cilliary movement that propelled
proteins into the throat where it is swallowed and
destroyed by the products of the stomach).
3. Low bioavailability for proteins (Because they are
large molecular weight polar drugs thus they
have low membrane permeability).
II. Pulmonary (intratracheal inhalation or
instillation)
Advantage:
1. Relative easy to access (aerosol or syringe).
2. Fast uptake.
3. Proven track record with “conventional” drugs.
4. Substantial fractions of insulin are absorbed.
5. Lower proteolytic activity than in the GI tract.
6. Avoidance of hepatic first pass effect.
7. Spatial containment of absorption enhancer.
Pulmonary
Disadvantage:
1. Reproducibility (in particular under pathological conditions, smoker/non-
smoker).
2. Safety (e.g., inhaled human insulin [powder or liquid] has been shown to
be more immunogenic than comparator insulins given by S.C. routes;
however, adverse effects of antibody formation demonstrated)
3. Presence of macrophages in the lung with affinity for particulates.
III. Rectal
Advantage:
1. Easily accessible
2. Partial avoidance of hepatic first pass
3. Probably lower proteolytic activity than in the upper parts of GI tract
4. Spatial containment of absorption enhancers is possible
5. Proven track record with a number of “conventional” drugs.
Disadvantage:
Low bioavailability for proteins
IV. Buccal
Advantage:
1. Easily accessible
2. Avoidance of hepatic first pass
3. Probably lower proteolytic activity than in the lower parts of the GI tract
4. Spatial containment of absorption enhancer is possible
5. Option to remove formulation if necessary
Disadvantage:
1. Low bioavailability of proteins
2. No proven track record yet.
V. Transdermal
Advantage:
1. Easily accessible
2. Avoidance of hepatic first pass
3. Removal of formulation if necessary is possible
4. Spatial containment of absorption enhancers
5. Proven track record with “conventional” drugs
6. Sustained/controlled release possible
Disadvantage:
Low bioavailability of proteins
Conclusion
 The nasal, buccal, rectal, and transdermal routes all have been shown to be
of little clinical relevance if systemic action is required, and if simple protein
formulations without an absorption enhancing technology are used.
 In general, bioavailability is too low and varies too much! The pulmonary
route may be the exception to this rule (because in pulmonary the
absorption was strongly protein dependent, with no clear relationship with
it’s molecular weight).
 In human the drug should be inhaled instead of
intratracheally administered.
 The delivery of insulin to Type I (juvenile onset) and
Type II (adult onset) diabetics has been extensively
studied and clinical phase III trials evaluating
efficacy and safety have been performed or are
ongoing.
 The first pulmonary insulin formulation was
approved by FDA in January 2006 (Exubera®).
 It was taken off the market 2008 because of poor
market presentation
 Many pharmaceutical companies doing
research in the field to develop an
inhalational preparation announced the
termination of product development
following the poor acceptance and risk of
lung cancer of the first US FDA approved
inhaled insulin product, Exubera®.
 This formulation produced cough, dyspnoea
(difficulty in breathing), increased sputum,
and epistaxis (nosebleed), and was
contraindicated in patients with chronic
obstructive pulmonary disease (COPD) and
asthma.
Technosphere insulin: a new
inhaled insulin
 MannKind Corporation has
developed a powdered formulation
of insulin with a higher percentage
of absorption from the lungs. This
product, Afrezza® (Technosphere®
insulin), appears to have overcome
some of the barriers that
contributed to the withdrawal of
Exubera® and is currently under
review by the FDA.
 Technosphere insulin is a new inhaled insulin preparation which
mimics normal prandial insulin release. It decreases post-prandial
blood glucose (PPG) levels and has good glycaemic control with
significantlylesser hypoglycaemia.
 Current data show that this formulation has no impact on pulmonary
function.
 Long-term safety studies with regard to pulmonary function and risk
for development of lung carcinoma need to be monitored.
 The FDA is currently reviewing Technosphere insulin for use in both
type 1 and type 2 diabetes.
Technosphere® insulin
Approaches to enhance bioavailability of
proteins
Classified according to proposed mechanism of action
1. Increase the permeabilityof the absorption barrier:
▪ Addition of fatty acids/phospholipids, bile salts, enamine derivatives
of phyenylglycine, ester and ether type (non)-ionic detergents,
saponins, salicylate derivatives of fusidic acid or glycyrrhizinic acid,
or methylatedβ cyclodextrins
▪ Through iontophoresis
▪ By using liposomes.
2. Decrease peptidase activity at the site of absorption and along
the “absorption route”: aportinin, bacitracin, soybean tyrosine
inhibitor, boroleucin, borovaline.
3. Enhance resistance against degradation by modification of the
molecularstructure.
4. Prolongation of exposure time (e.g., bio-adhesion technologies).
Examples of Absorption Enhancing Effects
Effect of glycocholate (absorption enhancer) on
nasal bioavailability of some proteins and peptides.
Bioavailability (%)
No. Of AA
Molecule
With
glycocholate
Without
glycocholate
70-90
< 1
29
Glucagon
15-20
< 1
32
Calcitonin
10-30
< 1
51
Insulin
7-8
< 1
191
Met-hgH
 Major issues now being addressed are
reproducibility, effect of pathological
conditions (e.g., rhinitis) on absorption and
safety aspects of chronic use.
 Absorption enhancing effects were shown
to be species dependent.
 Pronounced differences in effect were
observed between rats, rabbits, and
humans.

More Related Content

PDF
Biosensor Working & Application
PPTX
Application of rDNA in the Production of Interferon, Hepatitis Vaccines & Ins...
PPTX
2.Introduction to Enzyme biotechnology.pptx
PPTX
INTRODUCTION TO PHARMACEUTICAL BIOTECHNOLOGY
PPTX
Biotechnology with reference to pharmaceutical science
PPTX
Recombinant DNA Technology
PPTX
MICROBIAL BIOTRANSFORMATION & ITS APPLICATIONS.pptx
PPTX
large scale production fermenter
Biosensor Working & Application
Application of rDNA in the Production of Interferon, Hepatitis Vaccines & Ins...
2.Introduction to Enzyme biotechnology.pptx
INTRODUCTION TO PHARMACEUTICAL BIOTECHNOLOGY
Biotechnology with reference to pharmaceutical science
Recombinant DNA Technology
MICROBIAL BIOTRANSFORMATION & ITS APPLICATIONS.pptx
large scale production fermenter

What's hot (20)

PPTX
Herbal excipents (Sweetner)
PDF
pharmaceutical Jurisprudence unit-5-
PPTX
unit-3 blood product B.Pharma 3rd year .pptx
PDF
Pharmacology 2 Nirali.pdf
PPTX
Herb drug and herb food interaction ppt by nitesh kumar
PPTX
Factors affecting protein drug binding and rotein drug binding
PDF
UNIT-1 Introduction to biotechnology and enzyme immobilisation Brief introduc...
PPTX
3Effect of agonist and antagonists on guinea pig ileum.pptx
PPTX
Appetite stimulant or orexogenic
PDF
Case Study Case Study Case Study Case Study
PDF
ONE COMPARTMENT OPEN MODEL (I.V INFUSION) (Contact me: dr.m.bharathkumar@gmai...
PPTX
Identification of alcohol content in asava and arista.pptx
PPTX
Capsules and its type & evaluation.pptx
PPTX
GENETIC ENGINEERING (Pharmaceutical Biotechnology).pptx
PPTX
Seminar on pharmacokinetic parameters of two compartment open model
PPTX
Production of Penicillin, Citric Acid, Vit B12, Glutamic Acid, Griseofluvin
PDF
3.steroids, cardiac glycosides
PPTX
Introduction to Biopharmaceutics and Pharmacokinetics Unit-I
PPTX
Anthelmintics medicinal chemistry
Herbal excipents (Sweetner)
pharmaceutical Jurisprudence unit-5-
unit-3 blood product B.Pharma 3rd year .pptx
Pharmacology 2 Nirali.pdf
Herb drug and herb food interaction ppt by nitesh kumar
Factors affecting protein drug binding and rotein drug binding
UNIT-1 Introduction to biotechnology and enzyme immobilisation Brief introduc...
3Effect of agonist and antagonists on guinea pig ileum.pptx
Appetite stimulant or orexogenic
Case Study Case Study Case Study Case Study
ONE COMPARTMENT OPEN MODEL (I.V INFUSION) (Contact me: dr.m.bharathkumar@gmai...
Identification of alcohol content in asava and arista.pptx
Capsules and its type & evaluation.pptx
GENETIC ENGINEERING (Pharmaceutical Biotechnology).pptx
Seminar on pharmacokinetic parameters of two compartment open model
Production of Penicillin, Citric Acid, Vit B12, Glutamic Acid, Griseofluvin
3.steroids, cardiac glycosides
Introduction to Biopharmaceutics and Pharmacokinetics Unit-I
Anthelmintics medicinal chemistry
Ad

Similar to Pharmaceutical Biotechnology VI semester.pdf (20)

PPTX
application of biotechnology in pharmaceuticals
PPTX
Biotechnological aspects of product development
DOCX
PPTX
New pharmaceuticals derived from biotechnology
PPTX
3.5 Biotechnology Drugs immunology .pptx
PPT
Biotechnological pharmaceuticals
PPTX
biotechnology final.pptx
PPTX
Biologics: Wonders of Biotechnology
PDF
Biopharmaceuticals an overview
PPTX
Biotechnology aspect of product development .pptx
PPTX
Biopharmaceutical technologyintroduction
PPTX
Biopharmaceuticals 1
PPT
poster presentation.ppt BIOPHARMACEUTICALS.
PPTX
PDF
Biotechnology II
PPTX
Production of Recombinant Pharmaceuticals
PPT
PBIO4500 Protein Therapeutics.ppt
PDF
Microbial production of recombinant pharmaceuticals
PPT
Genetic engineering and pharmaceutical production in microorganisms
PPTX
Pharmacokinetics And Pharmacodynamic of Biotechnology Drugs - Trilok Shahare
application of biotechnology in pharmaceuticals
Biotechnological aspects of product development
New pharmaceuticals derived from biotechnology
3.5 Biotechnology Drugs immunology .pptx
Biotechnological pharmaceuticals
biotechnology final.pptx
Biologics: Wonders of Biotechnology
Biopharmaceuticals an overview
Biotechnology aspect of product development .pptx
Biopharmaceutical technologyintroduction
Biopharmaceuticals 1
poster presentation.ppt BIOPHARMACEUTICALS.
Biotechnology II
Production of Recombinant Pharmaceuticals
PBIO4500 Protein Therapeutics.ppt
Microbial production of recombinant pharmaceuticals
Genetic engineering and pharmaceutical production in microorganisms
Pharmacokinetics And Pharmacodynamic of Biotechnology Drugs - Trilok Shahare
Ad

More from BALASUNDARESAN M (20)

PDF
COARSE DISPERSION SYSTEM SUSPENSIONS.pdf
PDF
TRANSDERMAL DRUG DELIVERY SYSTEMS (NDDS)
PDF
NON LINEAR PHARMACOKINETICS BIOPHARMACEUTICS.pdf
PDF
MULTI COMPARTMENT MODEL BIOPHARMACEUTICS..pdf
PDF
BIOPHARMACEUTICS AND PHARMACOKINETICS.pdf
PDF
GPAT PHYSICAL PHARMACEUTICS I & II NOTES.pdf
PDF
STABILITY AND SHELF LIFE OF PHARMACEUTICAL PRODUCTS.
PDF
BIOPHARMACEUTICS 2. DRUG ELIMINATION.pdf
PPTX
QUALITY CONTROL TEST FOR PACKAGING MATERIALS.
PDF
HIGH PERFORMANCE LIQUID CHROMATOGRAPHY (HPLC)
PDF
ABSORPTION AND DISTRIBUTION OF DRUGS.pdf
PDF
DRUG METABOLISM AND ELIMINATION - BIOPHARMACEUTICS
PDF
ICH Quality Guidelines Summary QSEM .pdf
PDF
Tablets Excipients in pharmaceutical formulations.pdf
PDF
PROCESS VALIDATION FOR CAPSULES (SOLID DOSAGE FORM).pdf
PDF
PHARMACEUTICAL EMULSION (BIPHASIC SYSTEM).pdf
PDF
CHROMATOGRAPHY - PHARMACEUTICAL ANALYSIS.pdf
PDF
COMPUTER APPLICATIONS IN PHARMACY LAB MANUAL.pdf
PDF
HVAC Validation (Air Handling Units).pdf
PDF
Data Integrity Overview and data integrity test.pdf
COARSE DISPERSION SYSTEM SUSPENSIONS.pdf
TRANSDERMAL DRUG DELIVERY SYSTEMS (NDDS)
NON LINEAR PHARMACOKINETICS BIOPHARMACEUTICS.pdf
MULTI COMPARTMENT MODEL BIOPHARMACEUTICS..pdf
BIOPHARMACEUTICS AND PHARMACOKINETICS.pdf
GPAT PHYSICAL PHARMACEUTICS I & II NOTES.pdf
STABILITY AND SHELF LIFE OF PHARMACEUTICAL PRODUCTS.
BIOPHARMACEUTICS 2. DRUG ELIMINATION.pdf
QUALITY CONTROL TEST FOR PACKAGING MATERIALS.
HIGH PERFORMANCE LIQUID CHROMATOGRAPHY (HPLC)
ABSORPTION AND DISTRIBUTION OF DRUGS.pdf
DRUG METABOLISM AND ELIMINATION - BIOPHARMACEUTICS
ICH Quality Guidelines Summary QSEM .pdf
Tablets Excipients in pharmaceutical formulations.pdf
PROCESS VALIDATION FOR CAPSULES (SOLID DOSAGE FORM).pdf
PHARMACEUTICAL EMULSION (BIPHASIC SYSTEM).pdf
CHROMATOGRAPHY - PHARMACEUTICAL ANALYSIS.pdf
COMPUTER APPLICATIONS IN PHARMACY LAB MANUAL.pdf
HVAC Validation (Air Handling Units).pdf
Data Integrity Overview and data integrity test.pdf

Recently uploaded (20)

PDF
faiz-khans about Radiotherapy Physics-02.pdf
PPTX
Neurology of Systemic disease all systems
PPTX
Power Point PR B.Inggris 12 Ed. 2019.pptx
DOCX
EDUCATIONAL ASSESSMENT ASSIGNMENT SEMESTER MAY 2025.docx
PDF
Everyday Spelling and Grammar by Kathi Wyldeck
PPTX
Cite It Right: A Compact Illustration of APA 7th Edition.pptx
PPT
hemostasis and its significance, physiology
PPTX
Designing Adaptive Learning Paths in Virtual Learning Environments
PPTX
MMW-CHAPTER-1-final.pptx major Elementary Education
PPTX
pharmaceutics-1unit-1-221214121936-550b56aa.pptx
PPTX
Q2 Week 1.pptx Lesson on Kahalagahan ng Pamilya sa Edukasyon
PPTX
PLASMA AND ITS CONSTITUENTS 123.pptx
PDF
CAT 2024 VARC One - Shot Revision Marathon by Shabana.pptx.pdf
PPTX
operating_systems_presentations_delhi_nc
PPTX
ACFE CERTIFICATION TRAINING ON LAW.pptx
PDF
Fun with Grammar (Communicative Activities for the Azar Grammar Series)
PDF
WHAT NURSES SAY_ COMMUNICATION BEHAVIORS ASSOCIATED WITH THE COMP.pdf
PPTX
Theoretical for class.pptxgshdhddhdhdhgd
PPTX
principlesofmanagementsem1slides-131211060335-phpapp01 (1).ppt
PPTX
2025 High Blood Pressure Guideline Slide Set.pptx
faiz-khans about Radiotherapy Physics-02.pdf
Neurology of Systemic disease all systems
Power Point PR B.Inggris 12 Ed. 2019.pptx
EDUCATIONAL ASSESSMENT ASSIGNMENT SEMESTER MAY 2025.docx
Everyday Spelling and Grammar by Kathi Wyldeck
Cite It Right: A Compact Illustration of APA 7th Edition.pptx
hemostasis and its significance, physiology
Designing Adaptive Learning Paths in Virtual Learning Environments
MMW-CHAPTER-1-final.pptx major Elementary Education
pharmaceutics-1unit-1-221214121936-550b56aa.pptx
Q2 Week 1.pptx Lesson on Kahalagahan ng Pamilya sa Edukasyon
PLASMA AND ITS CONSTITUENTS 123.pptx
CAT 2024 VARC One - Shot Revision Marathon by Shabana.pptx.pdf
operating_systems_presentations_delhi_nc
ACFE CERTIFICATION TRAINING ON LAW.pptx
Fun with Grammar (Communicative Activities for the Azar Grammar Series)
WHAT NURSES SAY_ COMMUNICATION BEHAVIORS ASSOCIATED WITH THE COMP.pdf
Theoretical for class.pptxgshdhddhdhdhgd
principlesofmanagementsem1slides-131211060335-phpapp01 (1).ppt
2025 High Blood Pressure Guideline Slide Set.pptx

Pharmaceutical Biotechnology VI semester.pdf

  • 2. Pharmaceutical Biotechnology  Biotechnology is the use of microorganisms, plants, animals or parts of them for the production of useful compounds and Pharmaceutical biotechnology is concerned as the biotechnological manufacturing of pharmaceutical products.  An insight into the nature of the traditional processes was achieved in about 1870 when Pasteur illustrated that chemical conversions in these processes were performed by living cells, and thus the traditional processes should be consider biochemical conversions.
  • 3. Decades following Pasteur's discovery, biotechnological knowledge increased when the catalytic role of enzymes for most biochemical conversions became apparent, based on that knowledge tools became available for the control and optimization of the traditional processes A further and very important breakthrough took place after the development of (Molecular Biology). The notion or concept, brought forward by the pioneers in the molecular biology in around 1950, that DNA encodes proteins and in this way controls all cellular processes was the impetus for a new period in biotechnology.
  • 4. ➢ The fast evolving DNA technologies, after the development of the recombinant DNA technology in 70th, allowed biotechnologists to control gene expression in the organisms used for biotechnological manufacturing. ➢ These developed technologies opened new ways for the introduction of foreign DNA into all kinds of organisms. ➢ Thus genetically modified organisms constructed in this way to open up completely new possibilities for biotechnology.
  • 5. Biopharmaceuticals Complex biological molecules, commonly known as proteins that usually aim at eliminating the underlying mechanisms for treating diseases. Essentially used to make (Complex Larger Molecules) with the help of living cells (like those found in the human body such as bacteria cells, yeast cells, animals or plant cells). Unlike the smaller molecules that are given to a patient through tablets, the large molecules are typically injected into the patient’s body.
  • 7. Pharmaceutical Biotechnology Products Antibodies, Proteins and Recombinant DNA products  Antibodies- are proteins produced by white blood cells and are used by immune system to identify bacteria, viruses and other foreign substances and to fight them off.  Monoclonal antibodies- are one of the most exciting developments in pharmaceutical biotechnology at these recent years. (produced as a result of perpetuating the expression of a single beta lymphocyte. Consequently, all of the antibody molecules secreted by a series of daughter cells derived from a single dividing parent beta lymphocyte are genetically identical).
  • 9. Proteins- made of amino acids or large, complex molecules that do most of the work in the cells and are required for the structure, function, and regulation of the body’s tissues and organs. Protein biotechnology- is emerging as one of the key technologies of the future for understanding the development of many diseases like cancer or amyloid formation for better therapeutic intervention.
  • 10. Recombinant DNA Technologies Genetic modification of organisms is done by Fusion of any DNA fragment to DNA molecules able to maintain themselves by autonomous replication. Such molecules called replicons
  • 13. Recombinant DNA technology or DNA cloning technology: (Application of plasmids in biotechnology)  Fusing foreign DNA fragment to the isolated plasmid in order to create a recombinant DNA molecule called replicons.  Replicons used as carriers for foreign DNA fragments are termed vectors (include plasmids from bacteria or yeast, or DNA from bactriovirus, animal virus or Plant virus).  Foreign DNA- isolated either from microbial, plant or animal cell  Restriction enzyme used to cut DNA at a specific site.  Ligase enzyme used to close circular recombinant DNA. - Introduction of recombinant DNA into host cell leads to form (Transformant). - Vector replicate in the host, thus all daughter cells will inherit precise copy (a clone) of the recombinant DNA molecule.
  • 14. Monoclonal Antibodies Typically made by fusing myeloma cells with the spleen from a mouse that has been immunized with the desired antigen.
  • 16.  Laboratory animals (mammal, e.g. mice) are first exposed to the antigen that an antibody is to be generated against. Usually this is done by a series of injections of the antigen in question, over the course of several weeks. Once spleen cells are isolated from the spleen the B cells are fused with immortalised myeloma cells. The myeloma cells are selected beforehand to ensure they are not secreting antibody themselves and that they lack the (HGPRT) gene, making them sensitive to the incubation in HAT medium . Fused cells are incubated in HAT medium for roughly 10 to 14 days. Hence, unfused myeloma cells die, because they lack HGPRT. Removal of the unfused myeloma cells is necessary because they have the potential to outgrow other cells, especially weakly established hybridomas. Unfused B cells die as they have a short life span. In this way, only the B cell-myeloma hybrids survival. These cells produce antibodies (a property of B cells) and are immortal (a property of myeloma cells). The next stage is a rapid primary screening process, which identifies and selects only those hybridomas that produce antibodies of appropriate specificity. The B cell that produces the desired antibodies can be cloned to produce many identical daughter clones. Once a hybridoma colony is established, it will continually grow in culture medium and produce antibodies.
  • 17. Formulation of Biotech Products Biopharmaceutical Considerations 1. Sterility Most proteins are administered parenterally and it should be sterile (But are sensitive to heat and other sterilization treatments) so cannot withstand [autoclaving, gas sterilization, or sterilization by ionizing radiation]. Protein pharmaceuticals assembled under aseptic conditions, following established and evolving rules in the pharmaceutical industry for aseptic manufacture.
  • 18. 2.Viral Decontamination ➢ As recombinant DNA products are grown in microorganisms, these organisms should be tested for viral contaminants and appropriate measures should be taken if viral contamination occurs. ➢ Excipients with a certain risk factor, such as blood derived human serum albumin, should be carefully tested before use and their presence in the formulation process should be minimized. 3.Pyrogen removal  Pyrogens are compounds that induce fever.  Exogenous pyrogens (pyrogens introduced into the body, not generated by the body itself) can be derived from bacterial, viral or fungal sources. Bacterial pyrogens are mainly endotoxins shed from gram negative bacteria. They are lipopolysaccharides.  Pyrogen removal of recombinant products derived from bacterial sources should be an integral part of preparation process:  Excipients used in the protein formulation should be essentially endotoxins- free.
  • 19. Continuous with Pyrogen removal  Pyrogen removal of recombinant products derived from bacterial sources shouldbe an integral part of preparation process: Ion exchange chromatographic procedures (utilizing its negative charge) can effectively reduce endotoxins levels in solution.  For solutions, water for injection (compendial standards) is (freshly) distilled or produced by reverse osmosis.
  • 21. Excipients Used in Parenteral Formulations of Biotech Product  In a protein formulation (active substance), a number of excipients selected to serve different purposes.  The nature of the protein (e.g. lability-rapid change or destroyed-) and its therapeutic use (e.g. multiple injection systems) can make these formulations quite complex in term of excipients profile and technology (freeze- drying, aseptic preparation).
  • 22. components found in parenteral formulations of biotech products 1. Active ingredient 2. Solubility enhancers 3. Anti-adsorption and anti-aggregation agents 4. Buffer components 5. Preservatives and anti-oxidants 6. Lyoprotectants/ cake formers 7. Osmotic agents 8. Carrier system Note: All of the above are not necessarily present in one particular protein formulation
  • 23. 2. Solubility Enhancers  Proteins, in particular those that are non-glycosylated, may have a tendency to aggregate and precipitate.  Approaches that can be used to enhance solubility include: 1. Selection of the proper pH and ionic strength conditions 2. Addition of amino acids, such as lysine or arginine (used to solubilize tissue plasminogen activator, t-PA) 3. Addition of surfactants such as sodium dodecylsulfate, to solubilize non-glycosylate, IL-2 (interleukin-2) can also help to increase the solubility.
  • 24.  Tissue plasminogen activator (abbreviated tPA or PLAT) is a protein involvedin the breakdown of blood clots.  As an enzyme, it catalyzes the conversion of plasminogen to plasmin,the major enzyme responsiblefor clot breakdown.  Because it works on the clotting system, tPA is used in clinical medicine to treat embolic or thrombotic stroke.  tPA may be manufactured using recombinant biotechnology techniques. tPA created by this way may be referred to as recombinant tissue plasminogen activator (rtPA). Notes  Interleukin 2 (IL-2) is an interleukin, a type of cytokine signalling molecule in the immune system.  It is a protein that regulates the activities of white blood cells (leukocytes, often lymphocytes) that are responsible for immunity.
  • 25. The mechanism of action of these solubility enhancers Type of enhancer and protein involvedand is not always fully understood. depends on
  • 26. 0 10 20 30 40 50 60 70 80 90 100 0 0.05 0.1 0.15 0.2 0.25 Apparent solubility (mg/ml) Figure 1: Shows the effect of arginine concentration on the solubility of t-PA (alteplase) at pH 7.2 and 25oC. Arginine-phosphate(M) A : type I alteplase B : type II alteplase C : 50:50 mixture of type I and type II alteplase
  • 27. ➢ In the above examples aggregation is physical in nature, i.e. based on hydrophobic and/ or electrostatic interactions between molecules by formation of covalent bridges between molecules through disulfide bonds, and ester or amide linkages. ➢ In these cases proper conditions should be found to avoid these chemical reactions (the figure above clearly indicates the dramatic effect of this basic amino acid on the apparent solubility of t-PA).
  • 28. 3. Anti-adsorption and anti-aggregation agents  Anti-adsorption agents (added to reduce adsorption of the active protein to interfaces).  Some proteins normally have hydrophobic sites in the core structure. They tend to expose hydrophobic sites when an interface is present. ❖ These interfaces can be water/air, water/container wall or interfaces formed between the aqueous phase and utensils used to administer the drug (e.g. catheter, needle).
  • 30.  These adsorbed, partially unfolded protein molecules form aggregates, leave the surface, return to the aqueous phase, form larger aggregates and precipitate.  Example: The proposed mechanism for aggregation of insulin in aqueous media through contact with a hydrophobic surface (or water-air interface) is presented in Figure 2.
  • 31. Figure 2 Reversible self-association of insulin, its adsorption to the hydrophobic interface and irreversible aggregation in the adsorbed protein film crystal Hydrophobic surface Aqueous solution monomer Dimer Hexamer Tetramer
  • 32.  Native insulin in solution is in an equilibrium state between monomeric, dimeric, tetrameric and hexameric form.  The relative abundance of the different aggregation states depends on the pH, insulin concentration, ionic strength and specific excipients (Zn2+ and phenol).  Suggestion: dimeric form of insulin adsorbs to hydrophobic interfaces and subsequently forms larger aggregates at the interface. This adsorption explains why anti-adhesion agents can also act as anti- aggregation agents.
  • 33.  Ex: Albumin (strong tendency to adsorb to surfaces) and is therefore added in relatively high concentration (e.g. 1%) as an anti-adhesion agent to protein formulations.  Mechanism: albumin competes with the therapeutic protein for binding sites and prevents adhesion of the therapeutically active agent by combination of its binding tendency and abundant presence.
  • 34.  Insulin is one of the many proteins that can form fibrillar precipitates (long rod-shaped structures with diameters in the 0.1 µm range). 1. Low concentrations of phospholipids and surfactants (as a fibrillation-inhibitory effect). 2. The selection of the proper pH to prevent this unwanted phenomenon. This can be prevented by:  Apart from albumin, surfactants can also prevent adhesion to interfaces and precipitation. Readily adsorb to hydrophobic interfaces with their own hydrophobic groups and render this interface hydrophilic by exposing their hydrophilic groups phase.
  • 35. 4. Buffer components Buffer selection is an important part of the formulation process, because of the pH dependence of protein solubility , physical and chemical stability. Buffer systems regularly encountered in biotech formulations are: 1. phosphate 2. citrate 3. acetate
  • 36. The isoelectric point (pI) pH of a solution at which the net primary charge of a protein becomes zero. At a solution pH that is above the pI the surface of the protein is predominantly negatively charged and like-charged molecules will exhibit repulsiveforces. At a solution pH that is below the pI, the surface of the protein is predominantly positively charged and repulsion between proteins occurs. At the pI the negative and positive charges cancel, repulsive electrostatic forces are reduced and the attraction forces predominate. The attraction forces will cause aggregation and precipitation. The pI of most proteins is in the pH range of 4-6.
  • 37. Figure 1. A plot of the solubility of various forms of hGH as a function of pH. The closed symbols mean that precipitate was present in the dialysis tube after equilibration, whereas open symbols mean that no solid material was present, and [hGH] mg/ml pH 3 4 6 5 7 1 5 10 20 Circles = recombinant hGH Triangles = Met-hGH Squares = pituitary hGH A good example of importance of the isoelectric point (its negative logarithm [pH] is equal to pI) is the solubility profile of human growth hormone (hGH, pI around 5) as presented in Figure 1: pI: is the pH at a particular molecule carries no net electrical charges (overallcharge). Thus molecule is affected by pH of its surrounding environment and can become more positively or negatively charged due to the gain or loss, respectively,of (H+). Such molecules have minimum solubility in +ve char ge -ve char ge
  • 38. Even short, temporary pH changes can cause aggregation. Explain why?  These conditions can occur, for example, during the freeze- drying process, when one of the buffer components is crystallizing and the other is not.  In a phosphate buffer, Na2HPO4 crystallizes faster than NaH2PO4. drop in pH during the freezing step. ➢ While other buffer components do not crystallize, but form amorphous systems and then pH changes are minimized.
  • 39. 5. Preservatives and Anti-oxidants  Methionine, cysteine, tryptophane, tyrosine and histidine are amino acids that are readily oxidized.  Proteins rich in these amino acids are susceptible to oxidative degradation. 1. Replacement of oxygen by inert gases in the vials helps to reduce oxidative stress. 2. Addition of anti-oxidant such as ascorbic acid or sodium formaldehyde sulfoxylate can be considered. The solution !!! Antioxidan ts
  • 40. ➢ Certain proteins are formulated in the container designed for multiple injection schemes. ➢ After administering the first dose, contamination with microorganism may occur and the preservatives are needed to minimize growth. ➢ Usually, these preservatives are present in concentrations that are bacteriostatic rather than bactericide in nature. ➢ Antimicrobial agents mentioned in the USP XXIV are the mercury-containing pheylmercuric nitrate, thimerosal, p- hydroxybenzoic acids, phenol, benzyl alcohol and chlorobutanol. Preservatives
  • 41. Shelf Life of Protein Based Pharmaceuticals Protein can be stored: (1) as an aqueous solution (2) in freeze-dried form (3) in dried form in a compacted state (tablet). The stability of protein solutions strongly depends on factors such as pH, ionic strength, temperature, and the presence of stabilizers. E.g.: Figure 2 shows the pH dependence of α1-antitrypsin and clearly demonstrates the critical importance of pH on the shelf-life of proteins.
  • 42. Freeze-Drying of Proteins  Proteins in solution often do not meet the preferred stability requirements for industrially pharmaceutical products (>2 years), even when kept permanently under refrigerator conditions (cold chain).  The abundant presence of water promotes chemical and physical degradation processes.
  • 43. Importance of Freeze Drying  Freeze-drying may provide the desired stability by extending shelf life. During freeze-drying water is removed via sublimation and not by evaporation. it works by freezing the material,then reducing the pressure and adding heat to allow the frozen water in the material to sublimate.  Three stages can be discerned in the freeze-drying process: (1) freezing step (2) primary drying step (3) secondary drying step.
  • 44. Table 1. Three stages in the freeze drying process of protein formulations. 1. Freezing The temperature of the product is reduced from ambient temperature to a temperature below the eutectic temperature (Te), or below the glass transition temperature (Tg) of the system. A Tg is encountered if amorphous phases are present. 2. Primary drying Crystallized and water not bound to protein/excipients is removed by sublimation. The temperature is below the Te or Tg; the temperature is for example -40oC and reduced pressures are used. 3. Secondary drying Removal of water interacting with the protein and excipients. The temperature in the chamber is kept below Tg and rises gradually, e.g., from -40oC to 20oC.
  • 45.  The freeze-drying of a protein solution without the proper excipients causes, as a rule, irreversible damage to the protein.  Table 4.3 lists excipients typically encountered in successfully freeze-drying protein products:
  • 46. Table 4.3. typical excipients in a freeze-dried protein formulation 1. Bulking agents: mannitol/ glycine ➢ Reason: elegance/ blowout prevention ❖ Blowout is the loss of material taken away by the water vapor that leaves the vial. It occurs when little solid material is present in the vial. 2. Collapse temperature modifier: dextran, albumin/ gelatine ➢ Reason: prevent increase collapse temperature. 3. Lyoprotectant: sugars, albumin ➢ Reason: protection of the physical structure of the protein. ❖ Mechanismof action of lyoprotectants is not fully understood. Factors that might play a role are:
  • 47. Mechanisms of action of lyoprotectants 1. Lyoprotectants replace water as stabilizing agent (water replacement theory), 2. Lyoprotectants increase the Tg of the cake/ frozen system 3. Lyoprotectants will absorb moisture from the stoppers 4. Lyoprotectants slow down the secondary drying process and minimize the chances for overdrying of the protein. Overdrying might occur when residual water levels after secondary drying become too low.
  • 48. Delivery of Proteins  The parenteral Route of Administration  Parenteral administration is defined as administration via those routes where a needle is used, including intravenous (IV), intramuscular (IM), subcutaneous (SC) and intraperitoneal (IP) injections.  The blood half-life of biotech products can vary over a wide range. For example, the circulation half-life of t-PA is a few minutes, while monoclonal antibodies (MAB) have half-lives of a few days
  • 49.  One reason to develop modified proteins through site directed mutagenesis To enhance circulation half-life. By expanding the mean residence time for short half-life proteins (switch from IV to IM or SC administration). 1- changes in disposition which Have a significant impact on the therapeutic performance of the drug.
  • 50. These changes are related to: i. The prolonged residence time at the IM or SC site of injection compared to IV administration and enhanced exposure to degradation reactions (peptidases). ii. Differences in disposition.
  • 51. Regarding point 1 (Prolonged residence time at IM or SC site of injection and the enhanced exposure to degradation reactions.) A- For instance, diabetics can become “insulin resistant” through high tissue dipeptidyl peptidase {DPP-IV} activity . B- Other factors that can contribute to absorption variation are related to differences in exercise level of the muscle at the injection site. C- The state of the tissue, for instance the occurrence of pathological conditions, may be important as well.
  • 52. Regarding point 2 (Differences in disposition). Upon administration, the protein may be transported to the blood circulation or through the lymphatics through the capillary wall at the site of injection. Note: The fraction of the administered dose taking this lymphatic route is molecular weight dependent.
  • 53. Routes of uptake of SC or IM injected drugs Blood Capillary wall lymph Low Mwt drugs Site of injection High Mwt drugs
  • 54. Molecular weight of different proteins  rIFN alpha-2a (Mw 19 kDa)  Cytochrome C (Mw 12.3 kDa)  Inulin (Mw 5.2 kDa)  FUdR (Mw 256.2 Da) The following Figure shows: Cumulative recovery in the efferent lymph from the right popliteal lymph node following SC administration into the lower part of the right hind leg of sheep
  • 55. 0 10 20 30 40 50 60 70 0 2 4 6 8 10 12 14 16 18 20 lymph recovery [% of dose] molecular weight [kDa] FUdR Inulin IFN-α-2a Cytochrome C Correlation between the molecular weight and cumulative recovery
  • 56.  Lymphatic transport takes time (hours) and uptake in the blood circulation is highly dependent on the injectionsite.  On its way to the blood, the lymph passes through draining lymph nodes and contact is possible between lymph contents and cells of the immune system such as macrophages, B- and T-lymphocytes residing in the lymph nodes.
  • 57. The Oral Route of Administration ❑ Oral delivery of protein drugs would be preferable because: 1. It is patient friendly 2. No intervention by a healthcare professional is necessary to administer the drug. ❑ Not Preferable: Oral bioavailability is usually very low.  The two main reasons for failure of uptake after oral administration 1. Protein degradation in the gastrointestinal (GI) tract. 2. Poor permeability of the wall of the GI tract in case of a passive transport process.
  • 58. (protein degradation in the GI tract) i. The human body has developed a very efficient system to break down proteins in our food to amino acids, or di- or tri-peptides. ii. These building stones for body proteins are actively absorbed for use wherever necessary in the body. iii. In the stomach pepsins (a family of aspartic proteases) are secreted. They are particularly active between pH 3 and 5 and lose activity at higher pH values. iv. Pepsins are endopeptidases capable of cleaving peptide bonds distant from the ends of the peptide chain. They preferentially (cleave peptide bonds between two hydrophobic amino acids). v. Other endopeptidases are active in the GI tract at neutral pH values, e.g., trypsin, chymotrypsin, and elastase. They have different peptide bond cleavage characteristics that more or less complement each other. vi. Exopeptidases, proteases degrading peptide chains from their ends, are present as well. Examples are carboxypeptidase A and B.
  • 60. viii. In the GI lumen the proteins are cut into fragments that effectively further break down to amino acids, di- and tri-peptides by brush border (microvillus) and cytoplasmic proteases of the enterocytes (intestinal absorptive cells).
  • 61. (permeability) i. High molecular weight molecules do not readily penetrate the intact and mature epithelial barrier if diffusion is the sole driving force for mass transfer. ii. Their diffusion coefficient decreases with increasing molecule size. iii. Protein are no exception to this rule. iv. Active transport of intact therapeutic recombinant proteins over the GI- epithelium has not been described yet.
  • 62. Conclusion The above analysis leads to the conclusion that the oral route of administration for therapeutic protein is unsuitable if high (or at least constant) bioavailability is required.
  • 63. O However, for the category of oral vaccines the above-mentioned hurdles of degradation and permeation are not necessarily prohibitive. O Ex: For oral immunization, only a (small) fraction of the antigen (protein) has to reach its target site to elicit an immune response. O The target cells are B-lymphocyte cells that produce secretory IgA antibodies. O and antigen presenting accessory cells located in Peyer’s patches (macroscopically identifiable follicular structures located in the wall of the GI tract).
  • 64.  Peyer’s patches are overlaid with microfold (M) cells (separate the luminal contents from the lymphocytes).  These M cells have little lysosomal degradation capacity and allow for antigen sampling by the underlying lymphocytes.  Moreover, mucus producing goblet cell density is reduced over Peyer’s patches.  This reduces mucus production and facilitates access to the M cell surface for luminal contents.  Attempts to improve antigene delivery via the Peyer’s patches and to enhance the immune response are made by using microspheres, liposomes or modified live vectors, such as attenuated bacteria and viruses.
  • 65. Alternative Route of Administration Parenteral administration has disadvantages (needles, sterility, injection skill) compared to other possible routes. Delivery through nose, lungs, rectum, oral cavity, and skin have been selected as potential sites of application.
  • 66. The potential pros and cons for different relevant routes I. Nasal Advantage: 1. Easily accessible 2. Fast uptake 3. Proven track record with a number of “conventional” drugs 4. Probably lower proteolytic activity than in the GI tract 5. Avoidance of first pass effect 6. Spatial containment of absorption enhancers [osmolarity & pH] is possible (when drugs exhibits poor membrane permeability, large molecular size, lack of lipophilicity and enzymatic degradation by amino peptidases).
  • 67. Nasal Disadvantage: 1. Reproducibility (in particular under intranasal pathologies may affect or capacity for nasal absorption) 2. Safety (e.g., cilliary movement that propelled proteins into the throat where it is swallowed and destroyed by the products of the stomach). 3. Low bioavailability for proteins (Because they are large molecular weight polar drugs thus they have low membrane permeability).
  • 68. II. Pulmonary (intratracheal inhalation or instillation) Advantage: 1. Relative easy to access (aerosol or syringe). 2. Fast uptake. 3. Proven track record with “conventional” drugs. 4. Substantial fractions of insulin are absorbed. 5. Lower proteolytic activity than in the GI tract. 6. Avoidance of hepatic first pass effect. 7. Spatial containment of absorption enhancer.
  • 69. Pulmonary Disadvantage: 1. Reproducibility (in particular under pathological conditions, smoker/non- smoker). 2. Safety (e.g., inhaled human insulin [powder or liquid] has been shown to be more immunogenic than comparator insulins given by S.C. routes; however, adverse effects of antibody formation demonstrated) 3. Presence of macrophages in the lung with affinity for particulates.
  • 70. III. Rectal Advantage: 1. Easily accessible 2. Partial avoidance of hepatic first pass 3. Probably lower proteolytic activity than in the upper parts of GI tract 4. Spatial containment of absorption enhancers is possible 5. Proven track record with a number of “conventional” drugs. Disadvantage: Low bioavailability for proteins
  • 71. IV. Buccal Advantage: 1. Easily accessible 2. Avoidance of hepatic first pass 3. Probably lower proteolytic activity than in the lower parts of the GI tract 4. Spatial containment of absorption enhancer is possible 5. Option to remove formulation if necessary Disadvantage: 1. Low bioavailability of proteins 2. No proven track record yet.
  • 72. V. Transdermal Advantage: 1. Easily accessible 2. Avoidance of hepatic first pass 3. Removal of formulation if necessary is possible 4. Spatial containment of absorption enhancers 5. Proven track record with “conventional” drugs 6. Sustained/controlled release possible Disadvantage: Low bioavailability of proteins
  • 73. Conclusion  The nasal, buccal, rectal, and transdermal routes all have been shown to be of little clinical relevance if systemic action is required, and if simple protein formulations without an absorption enhancing technology are used.  In general, bioavailability is too low and varies too much! The pulmonary route may be the exception to this rule (because in pulmonary the absorption was strongly protein dependent, with no clear relationship with it’s molecular weight).
  • 74.  In human the drug should be inhaled instead of intratracheally administered.  The delivery of insulin to Type I (juvenile onset) and Type II (adult onset) diabetics has been extensively studied and clinical phase III trials evaluating efficacy and safety have been performed or are ongoing.  The first pulmonary insulin formulation was approved by FDA in January 2006 (Exubera®).  It was taken off the market 2008 because of poor market presentation
  • 75.  Many pharmaceutical companies doing research in the field to develop an inhalational preparation announced the termination of product development following the poor acceptance and risk of lung cancer of the first US FDA approved inhaled insulin product, Exubera®.  This formulation produced cough, dyspnoea (difficulty in breathing), increased sputum, and epistaxis (nosebleed), and was contraindicated in patients with chronic obstructive pulmonary disease (COPD) and asthma.
  • 76. Technosphere insulin: a new inhaled insulin  MannKind Corporation has developed a powdered formulation of insulin with a higher percentage of absorption from the lungs. This product, Afrezza® (Technosphere® insulin), appears to have overcome some of the barriers that contributed to the withdrawal of Exubera® and is currently under review by the FDA.
  • 77.  Technosphere insulin is a new inhaled insulin preparation which mimics normal prandial insulin release. It decreases post-prandial blood glucose (PPG) levels and has good glycaemic control with significantlylesser hypoglycaemia.  Current data show that this formulation has no impact on pulmonary function.  Long-term safety studies with regard to pulmonary function and risk for development of lung carcinoma need to be monitored.  The FDA is currently reviewing Technosphere insulin for use in both type 1 and type 2 diabetes.
  • 79. Approaches to enhance bioavailability of proteins Classified according to proposed mechanism of action 1. Increase the permeabilityof the absorption barrier: ▪ Addition of fatty acids/phospholipids, bile salts, enamine derivatives of phyenylglycine, ester and ether type (non)-ionic detergents, saponins, salicylate derivatives of fusidic acid or glycyrrhizinic acid, or methylatedβ cyclodextrins ▪ Through iontophoresis ▪ By using liposomes. 2. Decrease peptidase activity at the site of absorption and along the “absorption route”: aportinin, bacitracin, soybean tyrosine inhibitor, boroleucin, borovaline. 3. Enhance resistance against degradation by modification of the molecularstructure. 4. Prolongation of exposure time (e.g., bio-adhesion technologies).
  • 80. Examples of Absorption Enhancing Effects Effect of glycocholate (absorption enhancer) on nasal bioavailability of some proteins and peptides. Bioavailability (%) No. Of AA Molecule With glycocholate Without glycocholate 70-90 < 1 29 Glucagon 15-20 < 1 32 Calcitonin 10-30 < 1 51 Insulin 7-8 < 1 191 Met-hgH
  • 81.  Major issues now being addressed are reproducibility, effect of pathological conditions (e.g., rhinitis) on absorption and safety aspects of chronic use.  Absorption enhancing effects were shown to be species dependent.  Pronounced differences in effect were observed between rats, rabbits, and humans.