Production Process of garments industry (knitwear)

Production Process of garments industry (knitwear)

• 1.
  Fully Fashioned Knitwear Technology SLName ID Contact No. Email Address 1 Nazmus Sakib 131-111-0-135 01712652537 [email protected] 2 Md. Mehedi Hasan 131-112-0-135 01739948029 [email protected] 3 Md. Muzammel Hossain 131-127-0-135 01676181301 [email protected] 4 Mahmudul Hasan khan 131-128-0-135 01926623535 [email protected] 5 Md. Shahriar 131-130-0-135 01515691534 [email protected] 6 Md.Habibur Rahman 131-133-0-135 01914178744 [email protected] 7 Md. Najmul Islam 131-140-0-135 01918545218 [email protected] 8 Amit Chandra Kuri 131-142-0-135 01755961699 [email protected] Group Name : Black
• 2.
  ProductionSequence Warehouse arrangement andyarn inspection Winding section Yarn cone distribution section Knitting section Knitted panel inspection Linking Section Linking inspection section Linking continue/trimming section Light check inspection Mending section Washing & Drying Section Pressing/Ironing Section Finishing Section
• 3.
  Warehouse arrangement andyarn inspection Yarn is the main raw material of sweater manufacturing. Yarns are thread which is manufactured from fiber. Based on different types of fiber, yarns used in sweater production which can be of different types such as. pure acrylic, cotton, wool etc. also can be different variation such as. acrylic mélange, blended acrylic, mixed wool, mixed cotton, chenille, popcorn, angora, cashmere, tape yarn and many more.
• 4.
  Winding section This processis used to winding and coning the yarns by using winding machine. In this section, at first winding operator open the yarn bales which are collected from the store room. The loose loops of yarns then fitted with the ring of the winding machine and the winding operator stars coning
• 5.
  Yarn cone distributionsection After coning the yarns a distributor distributes yarn cone to the knitting operator as per requirement. Normally the distributor is used that quantity of yarn to knit one dozen of sweater to one knit operator
• 6.
  Knitting section There aredifferent types of techniques to knit a sweater. Knitting operators knit the sweater according to design chart which is developed by the designer. A designer can make the design or developing by the design chart as given by the buyer different kinds of knitting machine can be used, such as hand driven and power driven machine. In Bangladesh hand driven flat bed knitting machines are widely used. Knit machine can be again classified into different type’s gauges of needles. In sweater production normally 1G, 3G, 5G, 7G, 9G, 10G, 12G machines are used.
• 7.
  Knitted panel inspection Thisis the process to check the different knitted panel. After knitting the different pieces of sweater, the knitting inspectors check the quality of knitted fabric on the basis of some criteria. These are- checking panel measurement, test the knitting tension, identification of knitting mistake, style check, design check, spot check, foreign yarn mistake check etc.
• 8.
  Linking Section The workingprocedure of this section is to link the different panels to produce a complete sweater. In this section linking operator links the different panels by using linking machine which is popularly known as dial linking machine
• 9.
  Linking inspection section Afterlinking the body parts, it will be inspected by the Q.C team in the ispection section.Parts up down,thread matching,thread tension, stripe checking,neck opening check etc .
• 10.
  Linking continue/trimming section Atthis stage extra threads are removed or inserted into the body panel. Then the garments are sent to light check inspection section for proper checking.
• 11.
  Light check inspection Inthis process sweaters are checked by using cylindrical shaped inspection kits & there is a filter light inside the cylinder.
• 12.
  Mending section In thisprocess, there are different operators for mending or repairing the defective sweater. This is a manual process which is done by using needles and yarns.
• 13.
  Washing & DryingSection The working procedure of this section is to wash the sweaters & remove water by hydro-extracting. Sweaters are washable garments. Because most of the yarns except of few like Tennille pure cashmere, pure angora etc.
• 14.
  Pressing/Ironing Section The objectiveof sweater ironing is to give permanent shape of the garments and to improve aesthetic value of the garment. It requires heavy stress for sweater pressing.
• 15.
  Finishing Section At thisstage labeling, price tag attaching, folding, primary packaging, secondary packaging, final packaging, metal detecting and final inspection are done as per buyer requirement. Finally goods are ready for export.