Senlogic Automation Private Limited, Chennai, Industrial Weighing System
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Senlogic India Pvt. Ltd. specializes in developing high-quality weighing automation products and solutions since its establishment in February 2002, catering to industries like steel and transportation. Their offerings include various systems such as rail in-motion weighing, on-board weighing, and customized automation products, ensuring performance reliability even in harsh environments. The company aims to deliver zero-defect products while promoting innovation and customer satisfaction.
Senlogic Automation Private Limited, Chennai, Industrial Weighing System
- 1. PRODUCT CATALOGUE www.senlogicgroup.com • www.senlogicindia.com • www.adityaweighingsystems.com Next GEN Solutions For Weighing and AutomationDRAFT
- 2. Senlogic DELIVERING QUALITY AND VALUE Senlogic India Private Limited is a professionally managed company, engaged in the weighing Automation Activities Incorporated in February 2002. A trusted name engaged in the weighing Automation Activities. The company offers a complete wide range of products such as In-motion Weighing Systems, On Board Weighing Systems and complete weighing solutions for steel industries. Other weighing automation from design through implementation to operation and customized product development. Senlogic with many years of field experience has enabled us to develop rugged, simpler yet most accurate weighing and monitoring system for various industries. Our products are being developed in such a manner that can continuously perform even in tough environmental condition without a loss of accuracy. Senlogic provides customized solution for the individual customer requirements with our Custom- build products. Our system can be integrated with most industrial standard communication protocol and data formats across the To establish as the pre-eminent manufacturer of Rail- in-Motion weighing, On-Board weighing systems and Custom build Automation Products in India and a leading supplier globally To be the ideal and most trusted brand for the products and services in Automation Industry To supply the products with ZERO DEFECTS. VISION We are engaged ourselves in the manufacture, sales & service of all types of weighing equipment with high quality by incorporating quality control system to ensure flawless products to the utmost customer satisfaction. MISSION plant, warehouse and logging system to provide the valuable trade information, general monitoring and quality control. We work with an outlook that “bring positive changes in every step” to get best cost effective products and solution to the vast customer need. 2 • Provide high product quality • Provide superior customer service • Protect the quality of the environment • Encourage innovation/creativity • Practice sustainable development Our Values DRAFT
- 3. WHEEL LOADER WEIGHING SYSTEM Our weighing system can be fitted to wide range of product category Wheel Loader/Excavator/Compact Wheel Loader/Load Haul Dump (LHD) Loaders/ skid steer loader/backhoe loader/Fork Lifts/Reach Stackers • High precision and legal for trade (Model approval From Legal Metrology) • Avoid overload fines by loading target weight • Reduce haulage cost avoiding under load • Swap scale from one loader to another for no downtime • Reduce cycle times at the weighing bridge • Weigh bridges and associated running costs can be eliminated • USB data transfer at no extra cost • Worldwide factory trained backup support In cabin Unit USB Port Proximity Switch Pressure Sensor 3 Key Features • Real time, web-based consultation of loading and production data from any work station, tablet or smart phone • Multiple weighing modes: Incremental, Target, Vehicle and Recipe • End-to-end management of the payload process, with print out of the delivery tickets and data sent the billing system in real time using wireless cellular technology • Minimum components with no junction boxes • To Increase the operator efficiency DRAFT
- 4. Dumper Load Monitoring System Incabin Unit Load Link Pressure Sensor External Display 4 The dumper load monitoring system for dumper trucks was developed directly on opencast sites in order to perfect the instrument's inherent operating and automation characteristics. Versatileandfullyautomatic,thisproductensuresthatthe dumper is used in compliance with its design standards. Preventing overload means lower maintenance costs and tire wear, both important points to consider when managing a dumper fleet. The instrument is also capable of remote transmission of load status in order Overload Prevention and Production Monitoring Lower maintenance costs: • Programmable maximum load • Axle weight monitoring • Loading machine payload monitoring • Loading indicator lights Key Features • Loading/unloading cycle management • Fully automatic without the need for human intervention • D-Logger port for pocket-size data memory or real-time wireless data transmission The integration of the instrument into the dumper work cycles makes productivity monitoring much easier and more accurate. to Optimize fleet distribution inside a mine. Proper distribution of the fleet cuts down on unproductive delays and assists in the decision-making process with regard to its replacement. It is clearly an indispensable tool that ensures reliable data and eliminates queries. DRAFT
- 5. TRUCK ON BOARD WEIGHING SYSTEM • Current total load for the entire vehicle • No Need to go to the weigh bridge all time, to know the weight in truck its-self • Total weight per tractor/trailer • Current load on all individual axles • Payload for the entire vehicle • Payload per tractor/trailer • Alarm for the overload on individual axles • Alarm for the total weight on trailer • All weights are displayed in tonnes 5 The TRUCK PRO 2 on board scale is an axle pressure meter that measures the pressure on the air suspension system to indicate the load on each axle for the entire vehicle. Weighing on the Truck/Tippers Incabin Unit S.G Sensor S.G Sensor Key Features The TRUCK PRO 2 has a 3-digit display indicating the actual weight of the vehicle or the weight of the individual axles. LED's warns the driver in case of the overload. DRAFT
- 6. RAIL IN MOTION WEIGHING SYSTEM 6 The state of art highly sophisticated yet simple in-motion weighing system has been designed and developed indigenously. With conventional systems, each wagon has to be uncoupled from those adjacent to it, and then carefully positioned and parked on the weighbridge before its recorded. Weighing is crucial to cost-control and safety in virtually every aspect of business operation from monitoring product deliveries to avoid the overloading penalties. Often located in remote or harsh conditions, weighing systems need to be in place with minimal disruption to • Fix In Embedded – Rail Mounted Sensor With Hermeitically Sealing • Pitiless Design Option Under Single Roof • High Speed And High Accuracy • Automatic Correction Of Gain And Zero • Automatic Identification Of Wagon And Engine Key Features normal traffic. Freight may need to be weighed at high speed as many customers operate a huge variety of locomotives and rolling stock. Our Indicator is an innovative system which is designed to detect the different type of wagons to initiate the axle or bogie weighing. Also it automatically detects the different types of engines and eliminates its Weighment. The speed of the wagon is directly related to the accuracy of the weighment. The high speed A/D Micro Controller having a remarkable compatibility to achieve accurate weighment even up to a speed of *15 KM/hr. • Anti Roll Back Upto 65000 Wheels • Direct Print Out Of Rake Information • Advanced Over Speed Indication • Automatic Direction Selection • In - Built Surge Protection And Lightning Arrestor • Weather Proof Design DRAFT
- 7. METRO / RAIL ENGINE/ RAIL COACHES WHEEL AXLE WEIGHING SYSTEM • High accuracy • Civil work at most minimum • MOBIRAIL based static weighing for Metro Coaches • Suitable for tough environmental conditions • Mechanically rugged design • High resistance to the influence of temperature • MOBIRAIL is modular based weighing structure 7 Senlogic “STATE OF ART “wheel load weighing system can be used to balance the Rail engine, Metro Car, Rail coaches. The design specified load on individual wheel, axle, and bogie. This is the greatest tool to test and certify the perfect load balancing of the coaches. We at Senlogic initiated with great Spirit to follow the “ MAKE IN INDIA“ the product is designed, developed, and manufactured wheel load weighing system and Key Features deployed most of the wagon manufacture around the globe. Theincrediblyrobustladleturretscalesaremanufactured for the prevailing harsh ambient conditions. They are not affected by shock, interfering forces or huge fluctuations in temperature. DRAFT
- 8. PORTABLE RAIL IN MOTION CUM RAIL STATIC WEIGHING SYSTEM 8 • Portable, Static Dynamic • Easy and simple to install 3 Hour, and 30 minutes to de commission. • Can be sold as a kit, for self-install and fitted with minimal guide. • No foundations required. • No alterations to the track, i.e. no welding, cutting • Unique weighing modules can fit onto any known track. Key Features • High accuracy dynamic weighing in directions, 0.5% or better. • Low cost maintenance. Virtually Nil. • No New Rails. • Prevents over-loads and under-loads of trains. • No under loaded wagons, saving huge expense. • Every individual wheel, axle and wagon weight can be shown. • No Specialist Work Required Senlogic STATE OF ART wheel load weighing system can be used to balance the Rail engine, Metro Car, Rail coaches. The design specified load on individual wheel, axle, and bogie. This is the greatest tool to test and certify the perfect load balancing of the coaches. We at Senlogic initiated with great spirit to follow the S-PASS WEIGHING “ MAKE IN INDIA“ the product is designed, developed, and manufactured wheel load weighing system and deployed most of the wagon manufacture around the globe. Our product is proved to the most accurate one with easy to install and user friendly application specific to the wagon weighing application. DRAFT
- 9. Rail Static Weighing System • High accuracy • Civil work is most minimum • Mechanically rugged design • Suitable for the tough environmental conditions • High reliability using proven load cell design 9 Key Features We manufacture and supply precision Rail static weigh bridges for railway wagons. our rail static weigh weighing scales are the most accurate on the market, giving you peace of mind for the in the safety of the people, our systems greatly benefit offering a multitude of tests ranging from individual wheel weights, axle, bogie, wagon and full train weights. Our system is used to load the cement; fly ash in closed wagons. We can load single wagon or two wagons simultaneously. We can fix target for each wagon, As soon as the wagon weight attains a Pre-set value by filling with material (say 50 tons), the system should give the “CLOSE” or “STOP” command to stop the loading of the wagon. The difference of the empty and loaded wagon, which is the actual material loaded in the wagon, should be displayed and recorded in a PC. This system controls the dust emission and the loading is completely very faster. Rail Static Weighing System DRAFT
- 10. ROAD WEIGH IN MOTION 10 • Monitoring of Axle Loads and Overall loads while crossing • Instant check for road legal weight • Fully unattended weighing operation • Calculating of weight and speed regardless of Drive- Through Direction • Automatic, Operation – free weighing with no need to Alight (or) stop • Weighs hundreds of vehicles daily Key Features • Dynamic Weighing of Road Vehicles • Daily reporting measures vehicle productivity • Automatic recording of weight and images of vehicles • Gross weight, axle weights, numbers of axles can be recorded • Data records can be stored for future use or can be sent via LAN or Internet to the server. Trucks with axle load higher than legal limits cause a disproportionately higher percentage of damage to the infrastructure and adverse impact on traffic safety. Senlogic India Private Limited Truck Weigh in motion System is a robust, reliable, maintenance-free weighing mechanism designed for use on highway Mines. When speed is critical and vehicle weighing is an integral part of the operation, our system provides significant cost savings over full-platform and axle Road Weigh in Motion scales. The vehicle loads (wheel, axle, GVW, load ratios) are automatically Analyzed, compared to legal limits and results are displayed on operator’s PC monitor, the driver gets the corresponding printout and the data are also recorded for further reporting or can be sent via LAN or Internet to the server.. This minimizes operator’s mistakes, offers Inbuilt data protection and allows vehicle throughput up to 180 vehicles per hour. DRAFT
- 11. ROAD WEIGH BRIDGE • Fast, economical installation • Excellent levels of corrosion protection through shot-blasting and epoxy paint coating • Factory build and calibrated with stringent quality standards • Use of superior quality steel ensures better sectional efficiency and load bearing capacity 11 Key Features Our weighbridges weigh vehicles dependably and accurately, even in tough industrial environments. Each weighbridge is built to last with a rugged design, robust weight sensors and high quality manufacturing all backed by industry-leading warranty options. We bring forth high precision Electronic Weighbridges in the marketplace with our technical acumen and advanced technology. They are manufactured from the best quality materials and are fully supported by advanced features like auto power on/off system, high over load capacity, high strain gauge based load cell. Our Weighbridge Scales are used for weighing heavy load of truck and tractors. Road Weigh Bridge • The calibration and testing for each system is carried out prior to delivery. • The microprocessor based electronic indicator is an extremely reliable and user- friendly weight indicator with a green vacuum fluorescent display. • The platform of the truck scale is robust to harsh environmental conditions. Concrete Weigh Bridge Mobile Weigh Bridge Portable Weigh Pad DRAFT
- 12. Unmanned Weighing SYSTEM 12 Senlogic India Private Limited years of industry experience, we are betrothed in presenting an excellent quality of Unmanned Weighbridge System. The system offers contact less, long range UHF RFID based truck identification classification. It has robust sensors and integrated traffic light with scrolling display for driver S-PASS WEIGHING feedback. Furthermore, the system comes with surveillance camera and SMS / Email feature provided as add-on. Besides this, the system can be installed and implemented by us at industry leading rates. • Can be implemented for new and existing weighbridges • Secure weighing with protection from fraud errors • Centralized data integration with plant ERP systems is possible • Boom barriers and Voice guidance can be provided as an optional add-ons • Contact less, long range UHF RFID based truck identification system • Weighbridge Operators will not be required, our System will automatically records weight ensuring the truck axles are completely placed on the weighbridge before the truck is weighed. Key Features • Decrease in weighing time thus long queue of trucks can be avoided. • Avoid Operator mistakes like wrong punching of truck no • Truck Tare weight can be cross checked with stored tare weight on the RFID Tag (Optional). An alarm of ‘tare weight out of tolerance’ can be raised through SMS (Optional) • Make secure weighment • Avoid duplicate weighment in same vehicle, • Make weighment process speedy, • Get accuracy from operator DRAFT
- 13. Ladle Car Weighing System • High accuracy • Wireless transmission of the weight to the PC( or) PLC • Civil work is most minimum • MOBIRAIL based static weighing of ladle cars 13 Key Features We Senlogic India Private Limited designed and developed ready to deploy a MOBIRAIL based weighing system to weigh the Hot metal ladle car which has the capacity up to 400 tons. The MOBIRAIL is designed to withstand high harsh environment without scarifying the accuracy of weighing, which can be fitted in the existing rail without any civil and structural modifications. Our MOBIRAIL is suitable for tough environmental conditions. The MOBIRAIL facilitates and accommodates various types of ladle car configuration to weigh in static and dynamic mode. Our MOBIRAIL is a high temperature weighing sensor could able to withstand and accurately weigh up to 200 degree Celsius. The sensor can be used without water, air, oil bering for higher temp and special application. Ladle Car Weighing System • Suitable for the tough environmental conditions • Mechanically rugged design • High resistance to the influence of temperature • MOBIRAIL is a modular based weighing structure DRAFT
- 14. TORPEDO LADLE CAR WEIGHING SYSTEM 14 In steel industries torpedo ladle car play the vital role in transporting large amount of hot metal form blast furnace to the poring point. Accurate weighing of torpedo is the need for customer and we Senlogic India Private Limited designed the product according to the CUSTOMER VOICE. A simple, reliable yet powerful accurate weighing based on the RDM special purpose load cell designed the Torpedo Ladle Car Weighing System • High accuracy and reliability • Converting of normal rail is weigh zone without any civil and mechanical modification • Mechanically rugged design • High resistance to the influences of the ambient temperature Key Features • Particularly suitable for the harsh environmental conditions • Hassle free installation • Robust maintenance free system • Full on site commissioning and support replace the existing rail without any modification not even a screw to be replaced. The RDM can be designed with the site existing rail gauge and ready to fit factory made sensors to replace the existing rail to convert in to a accurate weighing system. All type of torpedo car with any length is weighed with suitable no of RDM's. DRAFT
- 15. ONLINE HOT BILLET WEIGHING 15 Billet weighing system is customized to fit in to existing roller table. No matter the system can capable to accurately record the weight of moving billet with suitable stopper arrangement and lifting for high temp hot billets. Also the system can be integrated with PLC to record the billet weight in synchronisation with PLC. We also provide the customized software application to monitor the billet production process. Online Billet Weighing System • Accuracy and reliability • Full Onsite commissioning and support • High reliability using proven load cell design • Special Software adaptations Key Features Fully integrated billet weighing system is used to measure the hot and cold billet in static and dynamic mode. DRAFT
- 16. Hot Metal SMS Crane Weighing System 16 Senlogic cranes weighing system is designed to record, display and transmits the crane lifting load for any make and model of crane. No matter the type of crane prevent us installing such system. We conceptualize,conceive custom designed according to specific crane being used in SMS, Scrap handling, billet and finished product handling. We not only provide weighing solution Hot Metal SMS Crane Weighing System • High accuracy reliability • Custom designed to suit specific design and application • Remote connection through RF / GSM modem • Hassale free installation • No mechanical and electrical modification • Wireless communication between the load cell / encoder remove the requirement of festooning cable Key Features • Customized load pin / Load cell • High temperature for SMS and steel melting shop other applications • Robust maintenance free system • Full Onsite commissioning and support but also provide state of art technology incorporated in transfer of the data remotely through wireless/ GSM /GPRS MODEM/ WIFI / MESH technologies. No matter how critical the solution is Senlogic team find the right solution with a great involvement in the technology design and implementation from concept to commissioning DRAFT
- 17. Wagon Tippler weighing system 17 Our new concept of wagon tippler weighing system replaces the conversional load cell based wagon tippler weighing system. The new concept is breaded in the field with our experience to overcome the problem pertaining to the structure based system which is prone to fail due to high impact and sudden drop. Our new concept is easy to install. Doesn’t require Wagon Tippler weighing system • No Civil work • Little mechanical modification is required • Impact load bearing capacity is high • Provided with overload protection. Key Features any mechanical modification on the tipper platform. Innovative LOAD MIT wireless design allows you to remotely connect weight from harsh track environment to comfortable control room. Our wagon tippler weighing system can be installed without any modification on the existing wagon tippler table. DRAFT
- 18. Pusher CAR WEIGHING SYSTEM 18 Pusher car is a large structure based machine with 400 to 500 tons tare Weight weighing low net weight. We have designed and developed a simple weighing system which can be mounted on the track, with maintaining the height and shape of existing rail gauge. The system can accurately measure even a small quantum of the material loaded in to the Pusher car. connectivity to know the time of loading, unloading, travel time, cycle time, shock resistance etc.. Pusher Car Weighing System Our innovative drop replacement design, load pin based design allow any car to be converted in to the accurate weighing system with minimum shutdown. Our futuristic design not only minimizes the showdown and reduces the day to day maintenance of truck based system and allows the equipment to function to full life. Our custom made load pin directly fit in to the axle of the car to measure the load on the car. DRAFT
- 19. Quenching car weighing system 19 Quenching car large structure with 400 to 500 tons tare Wight, we designed and developed a simple weighing system which can be mounted on the track, with maintaining the high and shape of existing rail gauge. The system can accurately measure the even a small quantum of the material loaded in to the quenching car, high tare load net. The system can be integrated with user interface and remote PLC connectivity to know the time of loading, unloading, travel time, cycle time, shock resistance. Our innovative drop replacement design, load pin based design allow any car to be converted in to the accurate with minimum shutdown. Our futuristic design not only minimizes the showdown and reduces the day to day maintenance of truck based system and allows the equipment to function to full life. Our custom made load pin directly fit in to the axle of the car to measure the load on the car. Quenching Car Weighing System DRAFT
- 20. Tundish Weighing System 20 Tundish are used for example in continuous casting facilities where the liquid steel is cast into continuous strands. The weighing equipment is used in the ladle turret, Tundish and outgoing roller table to determine the weight and control the process. Our Tundish scales are very robust to withstand the large impact and shock load, our high temperature load cell are suitably designed and fit in to be turret application with wire and wireless inter connectivity. Tundish Weighing System • High accuracy and reliability • Mechanically Rugged design • High resistance to the influences of temperature • Turret bar can withstand up to 200°C • Wireless transmission of the weight to PC (or) PLC • Suitable for tough environmental conditions Key Features The Tundish bar can withstand up to 200°C without any external insulation. The Tundish can be manufactured to cater the specific requirement of high temperature with air bulging and ceramic and insulating materials. Theincrediblyrobustladleturretscalesaremanufactured for prevailing the harsh ambient conditions. They are not affected by shock, interfering forces or huge fluctuations in temperature. DRAFT
- 21. Ladle Turret Weighing System • High accuracy and reliability • Mechanically Rugged design • High resistance to the influences of temperature • Suitable for tough environmental conditions • Turret bar can withstand up to 200°C • Wireless transmission of the weight to PC (or) PLC 21 Ladle turret scales are used for example in continuous casting facilities where the liquid steel is cast into continuous strands. The weighing equipment is used in the ladle turret, Tundish and outgoing roller table to determine the weight and control the process. Our turret scales are very robust to withstand the large impact and shock load, our high temperature load cell are suitably designed and fit in to be turret application with wire and wireless inter connectivity. Ladle Turret Weighing System Key Features The turret bar can withstand up to 200°C without any external insulation. The turret bar can be manufactured to cater the specific requirement of high temperature with air bulging and ceramic and insulating materials. Theincrediblyrobustladleturretscalesaremanufactured for prevailing the harsh ambient conditions. They are not affected by shock, interfering forces or huge fluctuations in temperature DRAFT
- 22. ALLIED PRODUCTS 22 All Type of LOAD CELLS Analog load cell Digital load cellAnalog load cell (2) High temperature load cell All Type of WEIGHING CONTROLLERS Weighing Transmitter Weighing indicatorBagging Controller Dual-hopper Weighing Controller Batching Controller Remote DisplayLiquid Filling Controller Check Weighing Controller Main Screen Weigh Screen CENTRALISED SERVER (Weighing Data Interfacing with centralised server) Minesuit MINESUIT Mine Management Solution LOADMIT Loadmit Weight Data Transfer to remote location through Wifi or RF or Bluetooth Tablet iphoneMobile Remote Data connecting with ANDROID IOS DRAFT
- 23. OUR CLIENTs 23 Cement Plants Steel Plants Power Plants Mining Earth Moving Equipments Other Valuable Customers DRAFT
- 24. SCS9952040790 Admin Office No.6, 4th Street, Sureshnagar, Valasaravakkam, Chennai - 600 087, Tamilnadu. Corporate Office Old No.38, New No.20/1, 2nd Floor, Vaigai Colony 12th Avenue, Ashok Nagar, Chennai - 600 083. [email protected] [email protected] www.senlogicgroup.com www.senlogicindia.com +91 93800 09748 +91 89398 21707 DRAFT