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TOWER FERMENTER
PRESENTED BY
S.KIRUTHIKA,
III BIOTECHNOLOGY.
 Bioprocess technology is the sub-discipline
within biotechnology that combines living
matter in the form of organisms or enzymes
with nutrients under specific optimal
conditions to make a desired product.
 Latin word “Fervere , to boil “.
 Pasteurs “life without air”.
 Fermenter refers to growth of large quantities
of cells under anaerobic or aerobic conditions
within a vessel called “FERMENTER” or
“BIOREACTOR”.
 Similar vessels are used in processes involving
cell free and immobilized enzyme
transformation.
Tower Fermernter
 An elongated non mechanically stirred
fermenter having the aspect ratio 6:1 for
tubular section and 10:1 for overall , through
which there is a unidirectional flow of gases.
 Simple tower fermenter are those with are
sparger at the base used for citric acid
production.
 Humid sterile air was supplied through the
base.
Tower Fermernter
 They are several different types of tower
fermenter, which are as grouped follows on the
basis of their design:
 Bubble columns
 Vertical tower beer fermenter
 Multistage fermenter system
 These are the simplest type of tower fermenters; they
consist of glass or metal tubes into which air is introduced
at the base
 Fermenter volumes from 3 / to up to 950 / have been used,
and the aspect ratio may be up to 16 : 1.
 These tower fermenters have been used for citric acid and
tetracycline production, and for a range of other
fermentations based on mycelial fungi.
Tower Fermernter
 These fermenters were designed for beer production
and to maximise yeast biomass yields.
 A series of perforated plates are placed at intervals
to maximise yeast yields. It has a settling zone free
of gas.
 In this zone, yeast cells settle down to the bottom
and return to the main body of the tower fermenter,
and clear beer could be removed from the fermenter.
 Tower of up to 20,000 / capacity and capable of
producing up to 90,000 I beer per day have been
installed.
MULTISTAGE FERMENTER SYSTEM:
 In these fermenters, a column forms the body of
vessel, which is divided into compartments by
placing perforated plates across the fermenter.
 About 10% of the horizontal area of plates
perforated.
 These fermenters have been used for continuous
culture of E.coli , S. cerevisiae (yeast) and activated
sludge.
FERMENTATION BIOTECHNOLOGY:
 Dairy industries- curd / yogurt , butter , cheese
 Alcohol based industries – beer / wine , toddy ,
vinegar.
ENVIROMENTAL BIOTECHNOLOGY:
 Water and waste water treatment
 Bioremediation
 Solid waste management industries
composting biogas.
AGRICULTURAL BIOTECHNOLOGY:
 Biofertilizers
 Biopesticides
 Composting
PHARMACEUTICALS INDUSTRIES:
 Antibiotics
 Steroids
 Vaccines
 Probiotics
 Food supplements

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Tower Fermernter

  • 2.  Bioprocess technology is the sub-discipline within biotechnology that combines living matter in the form of organisms or enzymes with nutrients under specific optimal conditions to make a desired product.
  • 3.  Latin word “Fervere , to boil “.  Pasteurs “life without air”.  Fermenter refers to growth of large quantities of cells under anaerobic or aerobic conditions within a vessel called “FERMENTER” or “BIOREACTOR”.  Similar vessels are used in processes involving cell free and immobilized enzyme transformation.
  • 5.  An elongated non mechanically stirred fermenter having the aspect ratio 6:1 for tubular section and 10:1 for overall , through which there is a unidirectional flow of gases.  Simple tower fermenter are those with are sparger at the base used for citric acid production.  Humid sterile air was supplied through the base.
  • 7.  They are several different types of tower fermenter, which are as grouped follows on the basis of their design:  Bubble columns  Vertical tower beer fermenter  Multistage fermenter system
  • 8.  These are the simplest type of tower fermenters; they consist of glass or metal tubes into which air is introduced at the base  Fermenter volumes from 3 / to up to 950 / have been used, and the aspect ratio may be up to 16 : 1.  These tower fermenters have been used for citric acid and tetracycline production, and for a range of other fermentations based on mycelial fungi.
  • 10.  These fermenters were designed for beer production and to maximise yeast biomass yields.  A series of perforated plates are placed at intervals to maximise yeast yields. It has a settling zone free of gas.  In this zone, yeast cells settle down to the bottom and return to the main body of the tower fermenter, and clear beer could be removed from the fermenter.  Tower of up to 20,000 / capacity and capable of producing up to 90,000 I beer per day have been installed.
  • 11. MULTISTAGE FERMENTER SYSTEM:  In these fermenters, a column forms the body of vessel, which is divided into compartments by placing perforated plates across the fermenter.  About 10% of the horizontal area of plates perforated.  These fermenters have been used for continuous culture of E.coli , S. cerevisiae (yeast) and activated sludge.
  • 12. FERMENTATION BIOTECHNOLOGY:  Dairy industries- curd / yogurt , butter , cheese  Alcohol based industries – beer / wine , toddy , vinegar. ENVIROMENTAL BIOTECHNOLOGY:  Water and waste water treatment  Bioremediation  Solid waste management industries composting biogas.
  • 13. AGRICULTURAL BIOTECHNOLOGY:  Biofertilizers  Biopesticides  Composting PHARMACEUTICALS INDUSTRIES:  Antibiotics  Steroids  Vaccines  Probiotics  Food supplements