vinayaktiwari (1)
- 1. VINAYAK TIWARI : +91-9910105257 : [email protected] Achievement-driven Professional, with 10 plus years work experience, seeking assignments in Production and World Class Manufacturing , with a leading organization of repute PROFILE SUMMARY Result-oriented professional with 9 plus years of experience in Automotive and Others: ~ Lean Manufacturing ~ Process Improvement ~ Production Planning & Control ~ Inventory Management ~ Reporting & Documentation ~ Team Management • An effective communicator with honed interpersonal, planning, decision making, leadership and problem solving skills CORE COMPETENCIES • Handling the planning, scheduling and management of production; ensuring completion of assignments within time parameters • Implementing maintenance schedules and carrying out periodic checks to ensure performance of various equipments and maintaining requisite documents for the same • Taking stringent quality measures including preparation of necessary documents for ensuring compliance with standards & customer requirements • Executing various techniques for cycle time / cost reduction, entailing identification of opportunities, analysis of data, conducting tests, cost benefit analysis and implementation ORGANIZATIONAL EXPERIENCE Sept’14 to till date Complete Surveying Technologies, Noida – Production Key Result Areas: • Leading & supervising 2 Engineers,1 Asst. Manager, 100 operators & 50 contract labours • Conduct regular meetings with the die casting, moulding, purchase and vendors to ensure availability of inventory for smooth production flow. • Skill matrix monitoring, training and development of the associates. Devising training modules for the purpose. • Performance appraisal of the team associates. Identifying opportunity areas for growth and development. • Control of overall manufacturing cycle from planning to production to warehousing to inventory management. • Accountable for Critical Control Point Audits, Process Audits, Standard Operating Procedures, 7 Waste Controls. • Employing DWM on daily basis to ensure effective communication with team & management • Attending CFT & production planning meetings to study & action on issues pertaining to a production plan. • Safety auditor, 5S auditor for the plant. Highlights: • Steered efforts in implementing: o Implementing effective OHSE initiatives and practices to ensure safe working environment o Online Quality Management System procedures for the department • Implemented 5S program successfully in the plant. • Essayed a stellar role in reducing: o Operator fatigue by providing hanging arrangement for the tools Sep’10 – Aug’14 Renault Nissan Automotive India Pvt. Ltd., Chennai as Sr. Engineer – Production (Assembly Trim & Chassis) Key Result Areas: PRODUCTION • Headed a team of 3 Assistant Engineers & 72 Technicians in CUBS Line (Common Under Body Systems) • Offered technical support to team during new vehicle model launch and imparted training to Shokiryudo Man
- 2. • Involved in assembly line balancing through elemental analysis, job observation & job allocation based upon Takt time & manpower planning as per load • Accountable for Critical Control Point Audits, Process Audits & 5S audits • Created & implemented Standard Operating Procedures, Operating Manuals & Data Sheet as per the Process Sheets • Designed Operational Requirement Table, Visual Management, Quality check lists & One Point Lessons for the zone • Carried out Defect Analysis through 7 QC tool & QRQC technique for defect reduction & prevention • Collaborated with IE & PE regarding resource planning to ensure smooth production flow SECONDARY LOGISTICS • Responsible for parts storage into the warehouse. • Highlight issues related to critical inventory levels of parts if below the required stock level. • Responsible for feeding consumables to the line on hourly basis. • Responsible for raising part quality related issues in the QRQC meeting Highlights: • Essayed a stellar role in implementing: o Supermarket concept for fasteners at the line side and replacing racks with gravity flow chutes o Involved in design of kit kart as a kaizen approach for the Duster Model. • Kaizen to improve productivity by reducing set-up time from 90 sec. to 45 sec. for Radiator Cooling Module and eliminate Muda (wastes) using time study & motion • Model specific color coding for tools to eliminate wrong torque of the fasteners. • TPM conveyor of the zone. Jul’06 – Aug’10 Mico Bosch (India) Pvt. Ltd., Jaipur as Engineer – Production (Cam- Plate Cell) Key Result Areas: • Headed a team of 1 Team Leader & 20 technicians in CAMPLATE SPM Manufacturing Division • Monitored 7 basic QC tools & process using SPC to arrest any quality defect • Maintained & assessed the data of downtime/loss hours and implemented CAPA for their improvements • Handled rejection/rework control, WIP & indirect material consumption monitoring & control Highlights: • Steered efforts of reducing: o Energy consumption to zero in conveyor system of cam-plate shim face grinding machine o 6 losses to monitor the Overall Equipment Effectiveness (OEE%) • Essayed a stellar role in introducing Milk Run System for Cam Plate from vendor-end as per JIT manufacturing norms ACADEMIC DETAILS 2006 B.Tech. (Mechanical Engineering) from GLAITM, Mathura, UP Technical University, Lucknow; secured 71.76% PROFESSIONAL ENHANCEMENTS • Certified Engineer Renault Nissan ‘DNA manufacturing Training’ KNOWLEDGE PURVIEW • Quality Management System: ISO 9001:2008, ISO/ TS16949 & ISO 14001 • Cause Analysis Tools: 5 Why, 7 QC Tool, SPC & FMEA • Process Improvement & Analysis Tools: PokaYoka, JIT, Kaizen, Kanban, 5 S, SMED. • Operational Control: Elemental Analysis, Line Balancing, Job Allocation, Job Observation and Standard Operating Sheet Preparation • Inventory Management: JIT, Stock Taking, FIFO Regulation and Ageing Inventory monitoring IT SKILLS • Well versed with:
- 3. o MS Office (Excel, Word & PowerPoint) EXTRAMURAL ENGAGEMENTS • Secured 1st prize in Debate Competition in Anukriti’05 – Annual Festival held at Global Institute of Technology & Management, NOIDA • Served as: o Founding Member of ‘Yantriki – The Mechanicals Engineers Society’ in GLA, Mathura o Organizing Committee Member of college • Actively participated and hosted various inter & intra college level Debates & Group Discussions PERSONAL DETAILS Date of Birth: 5th October, 1981 Present Address: Flat No. 485, DDA Apartments, Badarpur. New Delhi-110044. Permanent Address: Dau Kuti, 14 - Purana Kila, Lucknow – 226001, UP Languages Known: English , Hindi